Passat B5.5 1.9 TDI AVF turbo upgrade

sandor1987

Member
Joined
Jul 16, 2015
Location
Netherlands - Zevenaar
TDI
Passat 3BG 1.9TDI AVF 160+HP 400+NM
Passat B5.5 1.9 TDI AVF GT1752V! max torq/HP tiptronic??

could somebody help me?
My turbo is not so good anymore and i want to replace it for a bigger one.
I cant find anything that says what turbo is Plug and Play...
The local tuner here say only GT1749VA is P and P and other not...
on forums i read that some turbo's are P and P ( BV43 BRD ).
the local turbo genie says that he can rebuild my stock VA to VB?? with a VB backplate VB turbine and house...
could somebody tell me what turbo is P and P??
i wass thinking about a gt1749VB or BV43.
i thought that MK4 and passat have same engines bud its not :p
 
Last edited:

majesty78

Veteran Member
Joined
Dec 7, 2007
Location
Austria/ Europe
TDI
Skoda Superb 3T5 CFFB
bv43 from 170hp which fits to exchange with GT1749VA is BorgWarner 5303-988-0109, quite expensive though.

Customizing the stock VA turbo to VB size is to expensive for the results in my opinion, as it needs machining of compressor cover and turbine housing.
Backplate is identic though, but that part costs only 15 bucks so not a brainer.
 

bhodgkiss

Veteran Member
Joined
Sep 11, 2006
Location
Banbury, UK
TDI
AFN Passat Wagon
You can get BV43's second hand for 100 euros upwards, these are plug and play and good for 200chp+, so this is definitely your best option.

You want part number 03G145702H
 

majesty78

Veteran Member
Joined
Dec 7, 2007
Location
Austria/ Europe
TDI
Skoda Superb 3T5 CFFB
TBH I would not want an used unit with de facto unknown history in my car, especially as the bv series is more sensitive to various failures than Garrett VNT units.....
 

p0wer

Veteran Member
Joined
May 21, 2009
Location
Jyvaskyla, Finland
TDI
Golf 3 -94 1Z 377hp, Golf 3 Cabrio 4-Motion 1.8T 620hp, Golf 3 Syncro 2.9 VR6 HX52, Bora AJM 4-Motion 2260vk +120% Firad, Passat 3B Syncro AFN 2260vk
And remanufactured can be even vorse than used ones.
 

struikie

Veteran Member
Joined
Oct 19, 2007
Location
Netherlands
TDI
BMW 335d E91
I always ran second hand turbo's on my previous cars...
never had any issues with these turbo's...

JW
 

adamss24

Veteran Member
Joined
Nov 2, 2005
Location
Great Britain
TDI
audi a4 2.5 tdi 98 quatrro 6speed
Best would be a bv43 pd 170 spec with CR 170 cartridge- better spool from low down and loads of air up the rev range ! It works pretty well on my daily a4 2.0 tdi with 140 Bhp injectors on pd170 engine block and stock map ! The CR CHRA has a billet compressor wheel and if you're handy with a welder a CR140 Bhp is even better- smaller trim, billet wheel and more blades on turbine for quick spool from low revs ! Contrary to what internet says, I found absolutely no difference in spool at high revs between the 9 blade turbine and 11 blade turbine however the cr140 turbo is a lot punchier low down !
 

sandor1987

Member
Joined
Jul 16, 2015
Location
Netherlands - Zevenaar
TDI
Passat 3BG 1.9TDI AVF 160+HP 400+NM
So after some time i have a brand new GT1752V. Runs and spools great.
Bud now i have a other question can somebody tell me how much torq and hp my tiptronic can handle?

Gearbox 3B0927156S

With the gt1749va i have on 2550mb absoluut 70 iq and runs great.
With the new turbo i wanns go to 2600 a 2700mbar.
 
Top