Car won't start in the cold [Fuel Gelling 101]

whitedog

Veteran Member
Joined
Jul 12, 2004
Location
Bend, Oregon
TDI
2004 Jetta that I fill by myself
If you have a 2009-2012 Jetta and have a no start CLICK HERE for help.

With the recent spate of cold weather and the rise in fuel gelling threads, I decided to start a thread just about fuel gelling.

This time I'm not going to give any help, I'm just going to give you links to threads related to fuel gelling. No particular order, I'm just going to start putting them down.

If you find that you are gelled and the car has died, you will need to perform the bleeding procedure found HERE.

Here is a thread about the ALH and drilling out the fuel sending unit
http://forums.tdiclub.com/showthread.php?t=68872&highlight=fuel+gel

Here is a 2009 gelling at 7 degrees F:
http://forums.tdiclub.com/showthread.php?t=236538&highlight=fuel+gel

Discussion on additives in an 09:
http://forums.tdiclub.com/showthread.php?t=233900&highlight=fuel+gel

Using power service 911:
http://forums.tdiclub.com/showthread.php?t=236577&highlight=fuel+gel

Winter Blend Diesel and additives:
http://forums.tdiclub.com/showthread.php?t=236401&highlight=fuel+gel

Power loss going uphill:
http://forums.tdiclub.com/showthread.php?t=236477&highlight=fuel+gel

When stations start winterizing:
http://forums.tdiclub.com/showthread.php?t=236545&highlight=fuel+gel

What is the coldest weather your tdi started?:
http://forums.tdiclub.com/showthread.php?t=231504&highlight=fuel+gel

Discussion about hard starting:
http://forums.tdiclub.com/showthread.php?t=199169&highlight=fuel+gel

Car won't start -25 F:
http://forums.tdiclub.com/showthread.php?t=236402&highlight=fuel+gel

More information on the sending unit:
http://forums.tdiclub.com/showthread.php?t=236071&highlight=fuel+gel

Runs then stalls:
http://forums.tdiclub.com/showthread.php?t=236041&highlight=fuel+gel

-15 deg C and my B50(?) gelled in jerry can:
http://forums.tdiclub.com/showthread.php?t=234056&highlight=fuel+gel

More hard starting:
http://forums.tdiclub.com/showthread.php?t=233939&highlight=fuel+gel


http://forums.tdiclub.com/showthread.php?t=233505&highlight=fuel+gel

http://forums.tdiclub.com/showthread.php?t=234230&highlight=fuel+gel

http://forums.tdiclub.com/showthread.php?t=233468&highlight=fuel+gel

http://forums.tdiclub.com/showthread.php?t=233443&highlight=fuel+gel

http://forums.tdiclub.com/showthread.php?t=232474&highlight=fuel+gel

http://forums.tdiclub.com/showthread.php?t=225097&highlight=fuel+gel

http://forums.tdiclub.com/showthread.php?t=225097&highlight=fuel+gel

http://forums.tdiclub.com/showthread.php?t=231301&highlight=fuel+gel

There ya go. Lots of reading for those cold Winter nights.

won't start gel gell gelled fuel cold zero died
 
Last edited by a moderator:

heuiinj

Veteran Member
Joined
Nov 24, 2008
Location
Minden NV
TDI
2009 JSW TDI DSG
Also comes in 5 gallon cans for a better price. I have a couple from last year.

Best time to buy is summer prices..
 

NB_TDi

Vendor
Joined
Mar 16, 2008
Location
NB, Canada █♣█
TDI
2014 Jetta SE
eGolf said:
... and here's how to extend your glow plug times in VAG-COM. Solved my hard start problem.
That won't help with gelled fuel. Which is what this thread is about.

-----

Be sure to buy fuel from a station that has a higher turn over rate. Don't buy from mom and pops corner gas just because you feel bad. Use at least 4oz of Power Service every fill. Try to keep your tank above half way too.

:)
 

eGolf

Well-known member
Joined
Oct 27, 2005
Location
Newark, Delaware
TDI
N/A
meh, I was just reading the subject rather than the contents. My bad. I'll skulk back into lurker mode. :)
 
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whitedog

Veteran Member
Joined
Jul 12, 2004
Location
Bend, Oregon
TDI
2004 Jetta that I fill by myself
Doug Huffman said:
Spate. You might have a spat with the Missus., that is not a 'dog' I am sure.
This weather has made me mad is what I meant.

OK. Not really. I had the e the first time, but didn't like it. Thanks.:)
 

VeeDubTDI

Wanderluster, Traveler, TDIClub Enthusiast
Joined
Jul 2, 2000
Location
Springfield, VA
TDI
‘18 Tesla Model 3D+, ‘14 Cadillac ELR, ‘13 Fiat 500e
Winter weather woes

Excellent thread, Tim. This thread should be a Sticky for the winter time. :cool:
 

VeeDubTDI

Wanderluster, Traveler, TDIClub Enthusiast
Joined
Jul 2, 2000
Location
Springfield, VA
TDI
‘18 Tesla Model 3D+, ‘14 Cadillac ELR, ‘13 Fiat 500e
eGolf said:
... and here's how to extend your glow plug times in VAG-COM. Solved my hard start problem.
I appreciate you posting that link in here. This thread should contain quick links to various cold weather related information.
 

whitedog

Veteran Member
Joined
Jul 12, 2004
Location
Bend, Oregon
TDI
2004 Jetta that I fill by myself
Yeah, but then someone wouldhave to police it twice a year...

I added some key search words at the end of the first post. Anything else that should be added?
 

VeeDubTDI

Wanderluster, Traveler, TDIClub Enthusiast
Joined
Jul 2, 2000
Location
Springfield, VA
TDI
‘18 Tesla Model 3D+, ‘14 Cadillac ELR, ‘13 Fiat 500e
It's part of a moderator's duties to keep certain sticky threads stickied when necessary. :)

I think you've covered most of the bases. Maybe add hard starting smoke sputters studders freezing glow plug glowplug
 

timtenor

Member
Joined
Jun 30, 2010
Location
Haan Germany
TDI
Golf TDI 1996
Can anyone shed some light on this problem?
Thanks for your knowledge info on the Golf TDI.
I have 1 1996 Golf TDI that will not start. I have replaced the relay 109 and all the dashboard lights (including glow plug light) now come on. The engine turns over freely and the battery is good, so, no starter motor problem.
From cold the only way to start the car is by bump starting it. So, far this has always worked. I have to park on a hill before I go to bed.
From warm the engine has to turn over for about 10 seconds before it will fire. It seems like much longer and is obviously not doing the starter motor much good.
Once running the car is very reliable - does not stall or stutter - runs perfectly normal, so, I am assuming that it is not a fuel problem.
I have located the air valve but on this model there is no black lever, just pipes. Is there any way to check that this valve is open, or force it to open, without removing it?
Any light that you can shed on this matter would be greatly appreciated.

Timothy Evans
Timtenor@web.de
 

VeeDubTDI

Wanderluster, Traveler, TDIClub Enthusiast
Joined
Jul 2, 2000
Location
Springfield, VA
TDI
‘18 Tesla Model 3D+, ‘14 Cadillac ELR, ‘13 Fiat 500e
This one is going to get a winter sticky for a while. Enjoy the cold snap, folks... fall is finally upon us. :cool:
 

Bubba B

Member
Joined
Nov 8, 2011
Location
Tooele,Ut
TDI
1998 Bettle, 2011 CC
Cold Start Problem

I know this is a never ending subject. But I have not seen anyone with the problem. I have a 98 Bettle The glow plugs are cycling, I tested the harness with a test light and they are geting power and they are staying on for the max time. The Harness is new. I installed a new battery and starter this past spring. I just changed out the fuel filter and the glow plugs. I have tried double cycling the ignition. But it will not start with out several attempts. Any thing else I should check?
 
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TonyJetta

Top Post Dawg
Joined
Sep 15, 2005
Location
Tucson, Az
TDI
'15 Jetta TDI SE / '06 Jetta TDI DSG Pkg0 / '96 Passat TDI
Any thing else I should check?
Injetion timing. I'll bet it's retarded (late). If you don't have VCDS (was vag-com), there's a locator sticky at the top of TDI101. Someone will either be able to loan it to you or come over & help for the 15 minutes it takes to measure and/or adjust timing.

Tony
 

Bubba B

Member
Joined
Nov 8, 2011
Location
Tooele,Ut
TDI
1998 Bettle, 2011 CC
I was wondering if the timing was the issue. It was starting up with out a problem in till the ambient temp drop two weeks ago.
 

VeeDubTDI

Wanderluster, Traveler, TDIClub Enthusiast
Joined
Jul 2, 2000
Location
Springfield, VA
TDI
‘18 Tesla Model 3D+, ‘14 Cadillac ELR, ‘13 Fiat 500e
If you're not leaking air into the fuel system, the glow plugs work, and you have good compression, then I would definitely suspect retarded injection timing. Retarded injection timing will also manifest itself as a significant amount of white smoke when you finally do get the engine running... it may also sound different than normal.
 

Bubba B

Member
Joined
Nov 8, 2011
Location
Tooele,Ut
TDI
1998 Bettle, 2011 CC
There is a large plume of white smoke generated when the beetle does finally start up. But it sounds normal and never misses a bet. So I am guessing timing issue. Hope Santa brings me VCDS for Christmas so I can diagnose it further. Not a hundred percent sure it is not a fuel issue either, just figured it wasn't on the fact it started getting difficult to start once it got colder. It just turned 211,000 and I am not sure if anything has been done to the injectors, so hope there ok. Couple of questions maybe someone could answer for me and save me many hours of reading other forums. Does a 98 beetle have a pickup pump? And what is the diesel purge I have seen mentioned?
 

Airstream

Veteran Member
Joined
Aug 17, 2011
Location
Asheville, NC
TDI
2000 Jetta; 2010 JSW
I contacted the only local recommended mechanic in Memphis a week or two ago, and asked if he would check my timing through Vagcom because I was having white smoke at cold start up, and its a bit tough; he acted really hesitant to do so, and wanted to check other things. So I didn't take it in....

All I wanted was a 15 minute check to see where my timing was :eek:
 

mausershooter

Member
Joined
Mar 13, 2011
Location
Idaho
TDI
2003 jetta
I like to use basic gas line anti-freeze. Make sure it is diesel compatible, there is a gas only product. As far as starting I will switch the key to no, and when the glow-plug light goes off I turn the key off. I switch the key to on and when the glow plug light goes off, I may then start. Or if it is really cold I will do the key thing again before starting.
 

VeeDubTDI

Wanderluster, Traveler, TDIClub Enthusiast
Joined
Jul 2, 2000
Location
Springfield, VA
TDI
‘18 Tesla Model 3D+, ‘14 Cadillac ELR, ‘13 Fiat 500e
There is a large plume of white smoke generated when the beetle does finally start up. But it sounds normal and never misses a bet. So I am guessing timing issue. Hope Santa brings me VCDS for Christmas so I can diagnose it further. Not a hundred percent sure it is not a fuel issue either, just figured it wasn't on the fact it started getting difficult to start once it got colder. It just turned 211,000 and I am not sure if anything has been done to the injectors, so hope there ok. Couple of questions maybe someone could answer for me and save me many hours of reading other forums. Does a 98 beetle have a pickup pump? And what is the diesel purge I have seen mentioned?
From what I've seen, fueling issues rarely cause plumes of white smoke on start-up. My bet would be injection timing.

1998 does NOT have a lift pump in the fuel tank. The only pump is the injection pump.

Diesel Purge is a product made by Lubro-Moly and does a pretty good job of cleaning up dirty injectors and improving combustion. You plumb the injection pump supply and return lines directly into the can of Diesel Purge and let the engine run on it until the can is almost empty (don't run it dry).

http://www.amazon.com/Lubro-Moly-Diesel-Purge-Injection-Cleaner/dp/B002PEGAJ4
 

Bubba B

Member
Joined
Nov 8, 2011
Location
Tooele,Ut
TDI
1998 Bettle, 2011 CC
Well finally ordered VCDS and received it, totally awesome program. Wish I would have ordered it years ago and saved a lot of money that I have given to different mechanics over the years. Checked the timing and it was so far retarded that it would not even show on the chart. I advanced it, tuned up the injection quality and gave the glow plugs a little longer burn cycle. And she is a happy beetle again, firing right up with out the smoke plum.

On a side note if you have the one time use timing sprocket bolts make sure to get new ones before changing the timing. I planed on getting new after I changed it and made sure that was the problem. But managed snapping one while snugging them back down. I got lucky and was able to extract it with a left handed drill bit and a one day demo on a nice angle drill from the local home depot.

Thanks for all the advice and tips.

Brandon
 
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