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WTB less expensive option for a thermo tee bypass

kooyajerms

grocery getter
Joined
May 5, 2004
Location
Pomona, Southern California
TDI
97 B4V (mine), 11 x5 35d (hers) 04 V10 (that one you want), 2014 Q7 (mom's) 74 Shasta 1400
Anyone got one for my cat filter? I'm not into paying $40 for a blinged out piece that Kerma offers.

I'm having sealing problems with the thermo tee, and don't feel like messing with it anymore.

Jeremy
 

Honeydew

Top Post Dawg
Joined
Nov 28, 2006
Location
Florida
TDI
13 Passat DSG
Tap the hole in the filter head and insert a threaded plug. Use a hose barb to connect the two sections of hose.
 

Growler

Got Soot Vendor
Joined
Nov 24, 2003
Location
Millersport, Ohio
TDI
Schmutz, 2015 Golf Sportwagen DSG & Schnurren, 2001 Golf GL 2 door 5M
Honeydew said:
Tap the hole in the filter head and insert a threaded plug. Use a hose barb to connect the two sections of hose.
Winner Winner, Chicken Dinner!

however, if you are in a colder climate, this could cause your fuel filter to gel more because it does not have the heated fuel flowing back to it as designed.

might want to insulate the filter body with some bubble wrap or something similiar to keep the cold away from the fuel
 
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Whitbread

Vendor , w/Business number
Joined
Jan 21, 2007
Location
Johannesburg, MI
TDI
Several
Growler said:
Winner Winner, Chicken Dinner!

however, if you are in a colder climate, this could cause your fuel filter to gel more because it does not have the heated fuel flowing back to it as designed.

might want to insulate the filter body with some bubble wrap or something similiar to keep the cold away from the fuel
I've never had a problem with mine gelling down to -15 with no return fuel flowing through the filter. Mine has been bypassed for at least a year and half including the last 8 months with the cat filter.
 

Growler

Got Soot Vendor
Joined
Nov 24, 2003
Location
Millersport, Ohio
TDI
Schmutz, 2015 Golf Sportwagen DSG & Schnurren, 2001 Golf GL 2 door 5M
Wasn't sure if it would be a concern, bit didn't want to mislead in any way since I have not done it personally.
 

kooyajerms

grocery getter
Joined
May 5, 2004
Location
Pomona, Southern California
TDI
97 B4V (mine), 11 x5 35d (hers) 04 V10 (that one you want), 2014 Q7 (mom's) 74 Shasta 1400
Any other option in case I don't want to tap it or lose the option for the thermo tee? (Doubt I would but just want to have that option still there)
 

Growler

Got Soot Vendor
Joined
Nov 24, 2003
Location
Millersport, Ohio
TDI
Schmutz, 2015 Golf Sportwagen DSG & Schnurren, 2001 Golf GL 2 door 5M
you could use your thermo tee to plug it with caps on the lines, and then splice the two fuel lines together like originally offered.. the thermo tee would then act as a plug of sorts, so long as you get the o-rings seated to seal the filter head.
 

Honeydew

Top Post Dawg
Joined
Nov 28, 2006
Location
Florida
TDI
13 Passat DSG
You could also use one of those plugs with a rubber OD and a screw on the top. You insert into hole and then tighten the screw which expands the rubber and provides a seal. Works like a drain plug on a boat. There is a name for this type of plug but I don't know it. Just make sure the rubber is compatible w/ diesel.
 

kooyajerms

grocery getter
Joined
May 5, 2004
Location
Pomona, Southern California
TDI
97 B4V (mine), 11 x5 35d (hers) 04 V10 (that one you want), 2014 Q7 (mom's) 74 Shasta 1400
yes, damn those o-rings. That's where my problem seems to lie, and I don't want to spend $10 on a set of new orings!! Good idea on the fake plug, despite how ugly it will be

Thanks Aaron.


-Honeydew, Home Depot carry that plug you speak of? That sounds like an interesting choice. Much rather deal with a plug like that than the thermo tee
 

Honeydew

Top Post Dawg
Joined
Nov 28, 2006
Location
Florida
TDI
13 Passat DSG
If they don't, you should be able to find them at McMaster-Carr's website.
 
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Farfromovin

Torque Addict
Joined
Apr 9, 2005
Location
Ventura, CA
TDI
03 Golf 2dr- PD150 6m
kooyajerms said:
yes, damn those o-rings. That's where my problem seems to lie, and I don't want to spend $10 on a set of new orings!!
Keep on leaking on... :rolleyes: Dude, $10!?! Really?
 
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