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Old October 6th, 2011, 06:07   #1
ryanp
 
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Default RyanP's 02M 6 Speed Tranny Conversions for VW Golf Mk4 (A4)

LAST UPDATED January 2013 - CONVERSIONS ARE STILL AVAILABLE!!!

PLEASE SUBSCRIBE TO MY NEW CONSOLIDATED THREAD HERE:

http://forums.tdiclub.com/showthread...19#post4052519

Thanks!



Hi,

I decided to do a new 6 Speed Conversion Topic as I know the old one was getting dated. You can find that here

We have sold over 200 of these 6 Speed conversions now, so there are a lot of very happy people cruising on the freeway in 6th!

The standard 5 to 6 Speed setup comes with all the items you see in the picture. It is everything you need to upgrade from a 5 Speed Manual to the 6 Speed. A few more parts are needed to swap out an Auto (see below for prices).



5 Speed Manual to 6 Speed Parts list:

02M 6 Speed Gearbox
2 x Drive Shafts
Used Dual Mass Flywheel and Clutch Kit
Gearbox Mount
Dog Bone Mount
Starter Motor
Dust Tins from the Engine
Shifter Mount and End Links
All bolts required (New where needed)
Linkage Cables (if required)



Please remember that if you are converting from a 5 Speed, you will have everything available to sell your old setup as a complete conversion for the Auto guys.

I can also supply the kits with a Brand New PD150 OEM Sachs Dual Mass Flywheel and Clutch kit with Release Bearing, when shipped with a 6 Speed they are 300 GBP extra. These are good for 200hp and 330lbs/ft.



We can also get any of the SouthBend Kits shipped directly to the USA and Canada at good prices.

Here are the different 02M Subcode ratios that are available to compare:



To compare RPM and Speeds against all the VW TDI Gearboxes, see the following calculator:
VW TDI Gearbox Ratio Calculator - Thanks Dave (Deebeaux)

AUTO TO MANUAL CUSTOMERS

I can supply all the extra parts you require, including the Clutch Pedal Assembly, for 300 GBP extra.



FOR THE AUTO TO 6 SPEED SWAP, PLEASE TAKE A LOOK AT THIS FATASTIC GUIDE BY BOERTJE - Auto to 6 Speed 02M Swap with Wiring Instructions

So to summarise:

5 to 6 Speed Swap - 1200 GBP
New Sachs PD150 Dual Mass Flywheel, Clutch Kit and Releaser - 300 extra
Complete Auto - Manual Setup - 300 GBP Extra
Peloquin Installation including Upgraded forks - 900 GBP extra
6 Speed Clutch Fluid Line - 60 Extra (Included in Auto-Manual Parts)

All prices quoted are in / GBP / British Pound and INCLUDE DHL EXPRESS SHIPPING to the USA and Canada. For estimated conversion rates, please check http://www.xe.com/.
I can take payment by Bank Transfer, Credit Card through my website (2% charge to cover fees) or PayPal (4% charge to cover fees).

For a limited time, with any 6 Speed Conversion we are offering a FREE PD150 TIP Kit or PD150 Intake.

Thanks for looking!

Ryan
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02M 6 Speed Conversions + Euro Parts - 6 Speed Setups for A4 + A5 platform,PD150 Intakes, TIP kits, Turbo's, Injectors as well as anything else!! PM Me! - Click HERE

Last edited by ryanp; January 7th, 2013 at 03:13.
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Old October 6th, 2011, 08:00   #2
boertje
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This kit will work with the bug too although the ECU is located under the dash panel just in front of the instrument cluster. Its really fun to get to. Other than that, its the same process.
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Old October 6th, 2011, 09:40   #3
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You can count me as one of those 120 satisfied customers. The auto to 6 speed swap was a piece of cake, and Ryan was great to deal with. Worth every penny. Thanks Ryan!
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Old October 6th, 2011, 10:49   #4
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I can't stop grinning after the 5spd to 6spd swap. Can't imagine the joy of auto to 6spd.
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Old October 8th, 2011, 11:17   #5
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Just as a reminder for any of the Mk5 Golf guys, I also do 6 Speed Swaps for you!

http://forums.tdiclub.com/showthread.php?t=330432

Cheers

Ry
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Old October 9th, 2011, 20:29   #6
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I haven't finished the task of my swap "526", and can't wait till she's compressin' some sixth.
Ryan is straight up and a excellent communicator. Best deal, since I bought my car.

Many thanks Ry,

Cheers
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Old October 12th, 2011, 00:49   #7
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What is the average rpm in 6th at 80mph?
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Old October 12th, 2011, 02:29   #8
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Hi,

Just added this to the first post:

To compare RPM and Speeds against all the VW TDI Gearboxes, see the following calculator:
http://supradave.com/tech/gearspeed/comparator.php
Thanks Dave (Deebeaux)!!!

Hope that helps!

Ry
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02M 6 Speed Conversions + Euro Parts - 6 Speed Setups for A4 + A5 platform,PD150 Intakes, TIP kits, Turbo's, Injectors as well as anything else!! PM Me! - Click HERE
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Old October 12th, 2011, 11:41   #9
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Do you have a DRW available?
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Old October 12th, 2011, 12:02   #10
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Yeah, i have a few in stock, drop me a pm if you need to discuss the finer details!

Thanks!
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Old October 14th, 2011, 09:19   #11
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How much for just the ERF trans and nothing else?
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Old October 14th, 2011, 09:42   #12
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PM'd
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Old October 17th, 2011, 14:52   #13
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Quote:
Originally Posted by Kree View Post
What is the average rpm in 6th at 80mph?


but my GPS at 80 MPH, I'm at about 2,400 - 2,500 RPM

this is a EFF 02M. Loving it every time I drive.
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Old October 19th, 2011, 01:06   #14
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Still got stock of these!
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Old October 19th, 2011, 04:16   #15
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I am also one of the happy customer. Ryan is great to deal with. Other side of him is "kind and humble" - Thank you Ryan.
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