burpod
teh stallionz!!1
- Joined
- Nov 27, 2004
- Location
- cape cod, ma
- TDI
- 82 rabbit vnt ahu, 98 jetta vnt ahu, 05 parts car, 88 scirocco.. :/
"Official" TE Connectivity connectors <-> VW repair wire listing thread
so i've been meaning to do this for a while, finally going to stop procrastinating and just start
i will work on keeping this first post updated, with VW pn#s as well, as i go through the connectors i have, and continue to look for more. also, i want to create a nice html table listing of this, with thumbnails, etc.
so here's a simple listing to get started, with a link to the product in mouser, which i've found to generally be cheaper than digikey for these things. some connectors i haven't figured out where to find, at least in quantities that a normal person can order... also, there are a number of variations of each connector, sometimes with no visible difference, so i generally have just picked out the cheapest one and found it to be adequate... if you find any errors, please point them out.
as far as a crimper, i'm still looking for a moderately priced, good one. i have been using this cheap $30 sargent, which works decently enough, but you need to fiddle a little bit to get a nice crimp depending on the intended gauge of the connector and the wire. i just bought a klein VDV200-010 with the open-barrel die, but not sure how i feel about it yet...
some i marked with an asterisk because i either i haven't ordered the pn# or i lost the pn# but am guessing as to which one i thought it was. as far as wire seals, i need to order more and make sure. diagrams, pdfs' etc aren't cooperating.
EXTREMELY USEFUL PDF links:
Timer Interconnection System
AMP / MCP Interconnection System
FASTON
other useful ones: AMPSEAL, MATE-N-LOK, Delphi Metri-Pack
MICRO TIMER II:
micro female: 962945-1, 17-20ga, tin, no wire seal, $.18/100
micro female: 964263-2, 17-20ga, tin, no? wire seal, $.19/100
*micro male: 964267-2, 17-20ga, tin, yes? wire seal, $.16/100
*micro male: 964269-2, 17-20ga, tin, yes? wire seal, $.18/100
JUNIOR POWER TIMER ("normal"), no seal:
female: 1241978-2, 11-13ga, tin, $.17/100
female: 964284-2, 17-20ga, tin, $.13/100
female: 929937-3, 13-15ga, tin, $.24/100
female: 144432-1, 12-17ga, tin, $.17/100 - not sure about seal
female: 927773-3, 13-17ga, tin, $.25/100
male: 2-964296-1, 13-17ga, tin, $.26/100
male: 2-964294-1, 17-20ga, tin, $.20/100
offset male: 962884-1, 13-17ga, tin, $.12/100
JUNIOR POWER TIMER ("normal"), with seal:
female: 2-964286-1, 17-20ga, gold, yes wire seal, $.25/100
male: 1-962916-1, 13-15ga, tin, $.24/100
offset male: 962880-2, 17-20ga, tin, large minimum
STANDARD POWER TIMER ("large"), no seal:
female: 963709-1, 10-11ga, $.28/100
female: 927824-1, 11-13ga, tin, $.24/100
female: 964326-1, 13-17ga, tin, $.20/100
female: 927833-1, 14-16ga, tin, $.15/100
female: 964324-1, 17-20ga, tin, $.33/100
male: 964306-1, 13-17ga, tin, $.36/100
offset male: 962904-2, 13-17ga, tin, $.23/100
STANDARD POWER TIMER ("large"), with seal:
female: 969044-1, 11-13ga, tin, $.22/100
female: 969042-1, 13-17ga, tin, $.21/100
male: 964314-1, 11-13ga, tin, $.36/100
offset male: 962905-1, 17-20ga, tin, $.28/100
MAXI-POWER (huge!), no seal:
female: 962928-1, 11-13ga, tin, $1.92/1
female: 962930-1, 10-11ga, tin, $.99/5
female: 962932-1, 7-10ga, tin, $1.33/1
Faston .375 (mk3/ce2 relay, large):
female: 280756-2 : 10-12ga, brass/tin, $.28/100
female: 280755-2 : 8-10ga, brass/tin, $.33/100
female: 280755-4 : 8-10ga, bronze/tin, $.35/100
Faston .250 (mk3/ce2 relay, medium):
female: 42100-1 : 14-18ga, brass, $.13/100
female: 42100-2 : 14-18ga, brass/tin, $.13/100
female: 180351-2 : 10-12ga, brass/tin, $.11/100
female: 160860-2 : 17-20ga, brass/tin, $.19/100
female: 5-160558-2 : 15-20ga, brass/tin, $.18/100
female: 160917-2 :13-17ga, brass/tin, $.12/100
female: 42281-1 : 14-18ga, brass, $.16/100
Faston .110 (mk3/ce2 relay, small):
xxxx
mk4-style relay "85/86": 154718-1 (positive lock receptacle), 14-18ga, brass, no wire seal, $.17/1
mk4-style relay "85/86": 160773-6 (positive lock receptacle), 15-20ga, tin, no wire seal, $.15/100
"mini-square" connectors (eg, cluster pins):
xxxx
xxxx
3.9mm wire seal/plugs (micro-timer):
seal: 964971-1, red, 1.2-1.6mm, $.06/100
seal: 963530-1, grey, 1.4-1.9mm, $.07/100
seal: 964972-1, yellow, 1.9-2.4mm, $.09/100
plug: 963531-1, white, $.04/100
5.6mm wire seal/plugs (junior power timer):
seal: 828904-1, light-blue, 1.2-2.1mm, $.13/100
seal: 963294-1, blue, 1.2-2.1mm, $.05/100
seal: 828905-1, white, 2.2-3.0mm, $.05/100
seal: 963293-1, red-brown, 2.0-2.7mm, $.07/100
seal: 963292-1, yellow, 2.7-3.0mm, $.11/100
plug: 828922-2, green, $.07/100
8.2mm wire seal/plugs (standard power timer):
seal: 963243-1, light-blue, 1.4-2.1mm, $.13/100
seal: 963244-1, white, 2.2-3.0mm, $.15/100
seal: 963245-1, yellow, 3.4-3.7mm, $.14/100
plug: 100132-1, high minimum...
DISCLAIMER: i can't guarantee i haven't made any mistakes in this document especially until it is more solidified.
so i've been meaning to do this for a while, finally going to stop procrastinating and just start
i will work on keeping this first post updated, with VW pn#s as well, as i go through the connectors i have, and continue to look for more. also, i want to create a nice html table listing of this, with thumbnails, etc.
so here's a simple listing to get started, with a link to the product in mouser, which i've found to generally be cheaper than digikey for these things. some connectors i haven't figured out where to find, at least in quantities that a normal person can order... also, there are a number of variations of each connector, sometimes with no visible difference, so i generally have just picked out the cheapest one and found it to be adequate... if you find any errors, please point them out.
as far as a crimper, i'm still looking for a moderately priced, good one. i have been using this cheap $30 sargent, which works decently enough, but you need to fiddle a little bit to get a nice crimp depending on the intended gauge of the connector and the wire. i just bought a klein VDV200-010 with the open-barrel die, but not sure how i feel about it yet...
some i marked with an asterisk because i either i haven't ordered the pn# or i lost the pn# but am guessing as to which one i thought it was. as far as wire seals, i need to order more and make sure. diagrams, pdfs' etc aren't cooperating.
EXTREMELY USEFUL PDF links:
Timer Interconnection System
AMP / MCP Interconnection System
FASTON
other useful ones: AMPSEAL, MATE-N-LOK, Delphi Metri-Pack
MICRO TIMER II:
micro female: 962945-1, 17-20ga, tin, no wire seal, $.18/100
micro female: 964263-2, 17-20ga, tin, no? wire seal, $.19/100
*micro male: 964267-2, 17-20ga, tin, yes? wire seal, $.16/100
*micro male: 964269-2, 17-20ga, tin, yes? wire seal, $.18/100
JUNIOR POWER TIMER ("normal"), no seal:
female: 1241978-2, 11-13ga, tin, $.17/100
female: 964284-2, 17-20ga, tin, $.13/100
female: 929937-3, 13-15ga, tin, $.24/100
female: 144432-1, 12-17ga, tin, $.17/100 - not sure about seal
female: 927773-3, 13-17ga, tin, $.25/100
male: 2-964296-1, 13-17ga, tin, $.26/100
male: 2-964294-1, 17-20ga, tin, $.20/100
offset male: 962884-1, 13-17ga, tin, $.12/100
JUNIOR POWER TIMER ("normal"), with seal:
female: 2-964286-1, 17-20ga, gold, yes wire seal, $.25/100
male: 1-962916-1, 13-15ga, tin, $.24/100
offset male: 962880-2, 17-20ga, tin, large minimum
STANDARD POWER TIMER ("large"), no seal:
female: 963709-1, 10-11ga, $.28/100
female: 927824-1, 11-13ga, tin, $.24/100
female: 964326-1, 13-17ga, tin, $.20/100
female: 927833-1, 14-16ga, tin, $.15/100
female: 964324-1, 17-20ga, tin, $.33/100
male: 964306-1, 13-17ga, tin, $.36/100
offset male: 962904-2, 13-17ga, tin, $.23/100
STANDARD POWER TIMER ("large"), with seal:
female: 969044-1, 11-13ga, tin, $.22/100
female: 969042-1, 13-17ga, tin, $.21/100
male: 964314-1, 11-13ga, tin, $.36/100
offset male: 962905-1, 17-20ga, tin, $.28/100
MAXI-POWER (huge!), no seal:
female: 962928-1, 11-13ga, tin, $1.92/1
female: 962930-1, 10-11ga, tin, $.99/5
female: 962932-1, 7-10ga, tin, $1.33/1
Faston .375 (mk3/ce2 relay, large):
female: 280756-2 : 10-12ga, brass/tin, $.28/100
female: 280755-2 : 8-10ga, brass/tin, $.33/100
female: 280755-4 : 8-10ga, bronze/tin, $.35/100
Faston .250 (mk3/ce2 relay, medium):
female: 42100-1 : 14-18ga, brass, $.13/100
female: 42100-2 : 14-18ga, brass/tin, $.13/100
female: 180351-2 : 10-12ga, brass/tin, $.11/100
female: 160860-2 : 17-20ga, brass/tin, $.19/100
female: 5-160558-2 : 15-20ga, brass/tin, $.18/100
female: 160917-2 :13-17ga, brass/tin, $.12/100
female: 42281-1 : 14-18ga, brass, $.16/100
Faston .110 (mk3/ce2 relay, small):
xxxx
mk4-style relay "85/86": 154718-1 (positive lock receptacle), 14-18ga, brass, no wire seal, $.17/1
mk4-style relay "85/86": 160773-6 (positive lock receptacle), 15-20ga, tin, no wire seal, $.15/100
"mini-square" connectors (eg, cluster pins):
xxxx
xxxx
3.9mm wire seal/plugs (micro-timer):
seal: 964971-1, red, 1.2-1.6mm, $.06/100
seal: 963530-1, grey, 1.4-1.9mm, $.07/100
seal: 964972-1, yellow, 1.9-2.4mm, $.09/100
plug: 963531-1, white, $.04/100
5.6mm wire seal/plugs (junior power timer):
seal: 828904-1, light-blue, 1.2-2.1mm, $.13/100
seal: 963294-1, blue, 1.2-2.1mm, $.05/100
seal: 828905-1, white, 2.2-3.0mm, $.05/100
seal: 963293-1, red-brown, 2.0-2.7mm, $.07/100
seal: 963292-1, yellow, 2.7-3.0mm, $.11/100
plug: 828922-2, green, $.07/100
8.2mm wire seal/plugs (standard power timer):
seal: 963243-1, light-blue, 1.4-2.1mm, $.13/100
seal: 963244-1, white, 2.2-3.0mm, $.15/100
seal: 963245-1, yellow, 3.4-3.7mm, $.14/100
plug: 100132-1, high minimum...
DISCLAIMER: i can't guarantee i haven't made any mistakes in this document especially until it is more solidified.
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