2.0TDI power upgrades

Carl2k7

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May 14, 2010
Location
Middlesbrough
TDI
VW Bora 1.9TDI Audi A4 2.0TDI Sline BMW 530D
hey guys i have the 2.0TDI BLB in an Audi A4 i had a remap now im after more power

i have some experiance with the old 1.9 ALH but im not sure about the 2.0tdi pd so i have a few questions

what is the biggest turbo & nozzle size i could go to without upgrading internals ?

is there a plug and play turbo i could use?

can i go from the DMF to a SMF without any major problems

Thanks
Carl.
 

ASHIHARA

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Feb 17, 2010
Location
LONDON
TDI
Audi A4 B6 1,9TDI AVF SPORT QUATTRO
You dont need to upgrade the nozzle,stock are fine.
A guy with the same car-engine like yours but with turbo from 3,0tdi 240hp,have 275hp on dyno.Turbo is not p&p,you need a adaptor flange.
No problem from him with the flywheel.
 

ryanp

Vendor
Joined
Jun 22, 2008
Location
Barnsley, South Yorkshire, UK
TDI
Arosa CR - 550hp - 9.7 @ 150mph 1/4 Mile, Citigo 4x4 CR TDi - 340hp, Caddy 2.0 CR 4x4 TDI - 300+hp, Golf Mk2 Van 1.9 TDI - was 290hp, Mk5 Ibiza 2.0 FR TDi - 270hp, BMW 135d - 360hp, BMW 330d - 335hp, BMW 335d - 380hp + a few more ........
275hp on stock injectors is not possible, the flywheel is fine cos he's not got more than 230 IMO!! bigger injectors and that power wont be a problem.

3.0 240hp TDI has a GTB2260VK :)
 

ASHIHARA

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Feb 17, 2010
Location
LONDON
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Audi A4 B6 1,9TDI AVF SPORT QUATTRO
KM is not unit of power,is unit of metric:1mile=1,6km
 

ASHIHARA

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Feb 17, 2010
Location
LONDON
TDI
Audi A4 B6 1,9TDI AVF SPORT QUATTRO
Do you know to read a dyno graphic?
PMAX=maximum power
NMAX=maximum newton meter(torque is measured in newton meter)
 

K.I.T.T.

Veteran Member
Joined
Aug 19, 2006
Location
Europe
TDI
PD75
What are the 2.0 BKD injectors good for anyway? Seems like a can of worms...

Ash :)
 

ASHIHARA

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Feb 17, 2010
Location
LONDON
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Audi A4 B6 1,9TDI AVF SPORT QUATTRO
I did not say that car have 276KW(1KW=1,39HP):)!The most dyno graphics shows also in KW and HP,thats why i supposed that is a mistake;)
 

borachris

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Dec 23, 2005
Location
UK-Billingham
TDI
Bora ASZ 130PD, Corrado 150PD in production
I did not say that car have 276KW(1KW=1,39HP):)!The most dyno graphics shows also in KW and HP,thats why i supposed that is a mistake;)
I think the whole graph is the Mistake!

Who tuned it, cos I wanna take mine there, I might hit 350bhp!
 

Carl2k7

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May 14, 2010
Location
Middlesbrough
TDI
VW Bora 1.9TDI Audi A4 2.0TDI Sline BMW 530D
the 2260 would be a damn tight fit, insane how much room is on the right of the blb though..
 

K.I.T.T.

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Location
Europe
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PD75
It's a 16v engine....dare I say a 2056vk will be good over 250bhp on that...

Ash :)
 

Carl2k7

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May 14, 2010
Location
Middlesbrough
TDI
VW Bora 1.9TDI Audi A4 2.0TDI Sline BMW 530D
head hurts.....im wanting around 250hp with little smoke for when im pottering about.
ok so this is what im thinking and a few of the issues

R783's nozzles (any opinions on these ?)

GT2260VK or GT2056vk? it looks rather tight in there,

FMIC or SMIC?, (shouldnt be a problem lots of room)

Exhaust (thoughts please?)
 

turbo johan

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Joined
Feb 19, 2006
Are you sure is not possible :)?Yes,is that turbo wich you mention

image uploader
I have same turbo on my BKD 16V TDI since yesterday.
dyno'd on max inj. duration 257 hp without to much smoke.
276 is not possible (at least not with my dyno :p )
240/245 is possible with decent injection duration and EGT.

Like those engines!
Bigger injectors and bigger fmic ready for testing :D

Johan
 

ASHIHARA

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Location
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Audi A4 B6 1,9TDI AVF SPORT QUATTRO
I have same turbo on my BKD 16V TDI since yesterday.
dyno'd on max inj. duration 257 hp without to much smoke.
276 is not possible (at least not with my dyno :p )
240/245 is possible with decent injection duration and EGT.


Johan
That car allready already have FMIC and 60mm free exhaust(if i remember).

Ya,right, so for you it is possible from stock pd engines AWX,AVF to achieve 180hp SAFE,but is not possible from other tuners to achieve 275hp on 2,0tdi 140hp with that turbo?:pMaybe you thing you know everything and you are the greatest tuner :p
Some decency in your statements would be appreciated ;) ;

Btw,the car has been tested on V-tech dyno,but the remap have nothing to do with V -tech :)
 
Last edited:

K.I.T.T.

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Location
Europe
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PD75
So, a reliable ~240hp is possible with stock BKD injectors?

Might get a car with this engine, and 240hp would be nice for a daily.

Ash :)
 

TheoSweden

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Jun 10, 2006
Location
Uppsala, Sweden
TDI
A3Q,A4Q, Passat Biturbo TDI
V-tech uses V-tech dynos aswell, so maybe thats the problem then;)

Johan is probably one of the best tuners on PD(and maybe other) engines!

That car allready already have FMIC and 60mm free exhaust(if i remember).

Ya,right, so for you it is possible from stock pd engines AWX,AVF to achieve 180hp SAFE,but is not possible from other tuners to achieve 275hp on 2,0tdi 140hp with that turbo?:pMaybe you thing you know everything and you are the greatest tuner :p
Some decency in your statements would be appreciated ;) ;

Btw,the car has been tested on V-tech dyno,but the remap have nothing to do with V -tech :)
 

turbo johan

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Joined
Feb 19, 2006
That car allready already have FMIC and 60mm free exhaust(if i remember).

Ya,right, so for you it is possible from stock pd engines AWX,AVF to achieve 180hp SAFE,but is not possible from other tuners to achieve 275hp on 2,0tdi 140hp with that turbo?:pMaybe you thing you know everything and you are the greatest tuner :p
Some decency in your statements would be appreciated ;) ;

Btw,the car has been tested on V-tech dyno,but the remap have nothing to do with V -tech :)
I don't mean to be a wise-ass, i just tell my results.
I really like to see tuners inventing news stuff and breaking boundry's!
275 hp is possible with this turbo and this engine but not on stock injectors.
Didn't mean it as an attack! cheers :rolleyes:

Johan
 

ryanp

Vendor
Joined
Jun 22, 2008
Location
Barnsley, South Yorkshire, UK
TDI
Arosa CR - 550hp - 9.7 @ 150mph 1/4 Mile, Citigo 4x4 CR TDi - 340hp, Caddy 2.0 CR 4x4 TDI - 300+hp, Golf Mk2 Van 1.9 TDI - was 290hp, Mk5 Ibiza 2.0 FR TDi - 270hp, BMW 135d - 360hp, BMW 330d - 335hp, BMW 335d - 380hp + a few more ........
That one is 256hp @ crank according to youtube, more realistic than 275hp.

Johan, Do you expect more than 300hp with upgraded injectors on your BKD?
 

ASHIHARA

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Feb 17, 2010
Location
LONDON
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Audi A4 B6 1,9TDI AVF SPORT QUATTRO
It was 3 different custom remaps,the video is with the second remap.
I dont like to argue the car have 250hp or 275hp,everyone is free to belive what he wants;even i dont care how much hp have that car.:)
However,i notice some people know everything... :)
 

ryanp

Vendor
Joined
Jun 22, 2008
Location
Barnsley, South Yorkshire, UK
TDI
Arosa CR - 550hp - 9.7 @ 150mph 1/4 Mile, Citigo 4x4 CR TDi - 340hp, Caddy 2.0 CR 4x4 TDI - 300+hp, Golf Mk2 Van 1.9 TDI - was 290hp, Mk5 Ibiza 2.0 FR TDi - 270hp, BMW 135d - 360hp, BMW 330d - 335hp, BMW 335d - 380hp + a few more ........
haha, there is a lot i dont know but no need to take offence to my opinion, id like to put that car on my local dyno against my car and see the difference. The dyno operators need to produce good figures is directly proportianal to the figure on the sheet.
 

ASHIHARA

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Feb 17, 2010
Location
LONDON
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Audi A4 B6 1,9TDI AVF SPORT QUATTRO
No offense taken,like i said,i dont care:)
My point is,there is a BIG difference between i dont thing is possible and is not possible,only God knows for sure what is and what is not possible ;) :)
Of course,on different dynos with different operators the car cant have different power.
 

iulian_GTO

Member
Joined
Sep 21, 2008
Location
Romania, Bucharest
TDI
Mk2 1.9 m-TDI @Mk4 1.9 PD
The car of a friend .... The power is horsepower 276HP!! It is one of the most powerful 2.0 TDI cars in Romania .... until today.
 
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