BEW No gas pedal response on cold start

jayb79

Top Post Dawg
Joined
May 20, 2000
Location
Exeter,NH
Keep an eye on your oil level just to be sure your not over fueling when its cold. It would suck if your oil level is rising from over fueling, not sure if its possible with a diesel but i have seen it before with a gas engine.
 

bmw

Active member
Joined
Dec 23, 2018
Location
Ontario
TDI
Mk4 Jetta Wagon BEW
Seems as if it actually wasnt burning oil, the gas pedal just "Lags" so to speak... I was holding it down and it just wasnt registering that I had pressed it for like 15-30 seconds or so causing me to believe it was doing it on its own, just confirmed today that that was not the case though. Oil level is good. Got a slight valve cover leak but I dont intend on wasting 500$ on a new valve cover lol, replaced the gasket several times over my years of ownership and seems the cover itself is just warped.. the bluish smoke i was seeing was just the drippage burning off the exhaust manifold. I seem to have contracted a nasty viral infection so wont be able to put the crank sensor in until im feeling better... its like nearly -20 celsius every day now here
 

~TDIguy~

Veteran Member
Joined
May 4, 2017
Location
Romulus Ny
TDI
2005 Jetta Sedan
Mine does the deal like BMW described on a regular basis, the bogging down and then revving up with plenty of smoke. It started, however, since the belt broke and the torsion is not dialed in correctly yet. I'm wracking my brain as to what else would change to make it go back to an operational pedal.
My car will do the 1100 rpm idle and non responsive pedal and during this period the turbo is not audible. As soon as it drops down to normal rpms you can hear the turbo wake up, and consequently the exhaust sound changes and the pedal also starts working all at once... Almost reminds me of the old ford 7.3s that would partially block off there exhaust on a cold start to help warm the engine up faster. Just sitting here putting into words my random thought processes:)
 

bmw

Active member
Joined
Dec 23, 2018
Location
Ontario
TDI
Mk4 Jetta Wagon BEW
Yesterday morning I started it up, pedal worked fine, backed it out of my drive way, then sudden loss of power and it died, started it back up and the pedal wouldn't work at all. I shut it back off, cycled the key and waited for the glow plug light about 4 cycles, fired it back up and it was fine. I put a new genuine crank sensor in it and got a homebrew tune done and it hasn't acted up as of yet, took in on a good 5 trips since. Seems if the crank sensor was attributed to the intermittent dying as soon as starting issue.
 

bmw

Active member
Joined
Dec 23, 2018
Location
Ontario
TDI
Mk4 Jetta Wagon BEW
Seems as if the gas pedal only doesnt work when i start the car right away, if i cycle the key to activate the glow plugs like 4 times then start the car it seems to never have an issue. All the temp. sensors showed plausible values though, i wonder if one temp sensor is intermittently acting up, telling the ecu that its -40 or something stupid which cuts the gas pedal to act as a fail safe to prevent loading the engine when its super cold out. anyone know of any temp sensors which are common fail items on these cars? seems like ive exhausted all other options diagnosis wise, and i dont really want to keep shooting the parts cannon at the car.. already spent far too much on the thing lol, probably more than its worth at this point
 

BlueMk4Golf

Member
Joined
Jan 15, 2019
Location
Norway
TDI
1.9TDI
had something happen smilar to me. My pedal didnt work after driving in rain, and huge pudels with water. The things that may be broken or maybe isnt working as they should are eiter your ECU. Not getting any information that the pedal is beeing pushed on, or your TPS, throttle position sensor.

These may have been mentioned. Sorry but i didnt take the time to read the whole thread

Sent fra min SM-G960F via Tapatalk
 

bmw

Active member
Joined
Dec 23, 2018
Location
Ontario
TDI
Mk4 Jetta Wagon BEW
No pedal response issue still happening intermittently, the TPS is brand new. The new crank sensor has fixed the stalling issue. I'm in contacts with a tech at a local VW dealership, told me the temp sensor is probably the cause... however I've already changed the one located by the glow plugs and tandem pump... I'm not sure of any others, still awaiting response, will post back with my findings
 

arcking

Well-known member
Joined
Feb 15, 2017
Location
Western PA
TDI
2x '04 Jetta Wagons (BEW/09A), '13 JSW
I'm really curious to see where this goes as I have the same issue with an '04 BEW. It seems to occur primarily when it's cooler and the car has sat for a number of hours. I suspect there may be a correlation with how long I wait after starting before shifting into D. Unfortunately, I've never 'caught' the intermittent problem with VCDS pulled up to check pedal position and other values. I've been able to get pedal response back by turning the car off and then back on (always works), waiting for a few minutes, and occasionally shifting from D to P to D again.
 

DuraBioPwr

Veteran Member
Joined
Jan 28, 2020
Location
Eastern Washington
TDI
2004 BEW Jetta (5spd)
Any fix or solution to this? Mine is doing same thing. I wonder if there is a fueling lockout due to low oil pressure as in maybe its a dodgy oil pressure sender.
 

flan

Veteran Member
Joined
Jul 3, 2014
Location
On my couch
TDI
04 tdi jetta
Mines done this forever. Usually won’t last more then 10sec on a below freezing cold start.
 

DuraBioPwr

Veteran Member
Joined
Jan 28, 2020
Location
Eastern Washington
TDI
2004 BEW Jetta (5spd)
Its really weird. Random when it decides to do it but definently related to cold soaking of the engine. But yeah dont last long when it does it. 5 -10 seconds tops.
 

scurvy

Good Ol' Boy
Joined
Feb 21, 2006
Location
Chicago IL USA
TDI
2006 Golf
Any fix or solution to this? Mine is doing same thing. I wonder if there is a fueling lockout due to low oil pressure as in maybe its a dodgy oil pressure sender.

There is no such thing, nor does the oil pressure warning light come on at idle.


oilhammer said:
Sounds to me like the ECU is randomly seeing a brake pedal apply signal and doing exactly what it is supposed to do: return to fixed high idle.
I still think this could be a culprit.
 

JDSwan87

Black Swamp Thing
Joined
Feb 9, 2014
Location
Michigan near Toledo
TDI
2001 Jetta TDI, 5 speed Lagoon Blue Metallic(sold); 2005 Jetta TDI Wagon auto
My BEW does this also. I happen to run a scan gauge and the "TBO" (requested boost) reads "-0.7" when this happens instead of the usual positive value. The MAP sensor reading on the scan gauge also reads lower than the usual 14.3. Throttle pedal input has no effect on it nor does brake pedal, e-brake, auto gear selection or restart. It seems the colder the temp, then longer it lasts.

I don't worry too much about it. I chose to drive more, worry less.
 

DuraBioPwr

Veteran Member
Joined
Jan 28, 2020
Location
Eastern Washington
TDI
2004 BEW Jetta (5spd)
Im not really worried about it either as its not an inconvinence, but if its a component dying I would like to fix prior to it turning into one. Dont think its related to brake status. Definently tied to cold weather and why would a brake switch flake out only in the cold.
 

wonneber

Top Post Dawg
Joined
Oct 12, 2011
Location
Monroe, NY, USA
TDI
2014 Jetta Sportwagon,2003 Jetta 261K Sold but not forgotten
All the temp. sensors showed plausible values though, i wonder if one temp sensor is intermittently acting up, telling the ecu that its -40 or something stupid which cuts the gas pedal to act as a fail safe to prevent loading the engine when its super cold out. anyone know of any temp sensors which are common fail items on these cars?
I would scan the car every morning to see if the sensors are reporting the correct temp.
You might catch it if it's happening.

I would also check the TPS cold to see if it's responding from 0 to 100 (iIrc)
 

wonneber

Top Post Dawg
Joined
Oct 12, 2011
Location
Monroe, NY, USA
TDI
2014 Jetta Sportwagon,2003 Jetta 261K Sold but not forgotten
No pedal response issue still happening intermittently, the TPS is brand new.
It may be new but if there's a bad connection or frayed wires the end result is the same.

Was it a Bosh made unit?
 

DuraBioPwr

Veteran Member
Joined
Jan 28, 2020
Location
Eastern Washington
TDI
2004 BEW Jetta (5spd)
This is driving me crazy. Mine is getting worse with the no pedal response on cold start. Cant find anything wrong! No codes. I have noticed the turbo vane position as well. When it starts there is no turbo whistle and when it decides to allow throttle the vanes close up and the the whistle starts. I wonder if it is vacuum related? As in needs to build vacuum prior to being able to move the vanes closed on the turbo. Somebody mentioned above though that the requested boost value was low while doing the dead pedal thing so vacuum build lag dont make sense.

Something in the ecm programming is not allowing normal operation due to some condition not being met.
 

wonneber

Top Post Dawg
Joined
Oct 12, 2011
Location
Monroe, NY, USA
TDI
2014 Jetta Sportwagon,2003 Jetta 261K Sold but not forgotten
Check when you start the car if the linkage on the turbo actuator moves.

Check if the vacuum pump is producing at least 20 inches of vacuum.
You need at least that much for the actuator to pull the arm fully.
It's only 2 nuts, the plug, the e-clip and vacuum hose to remove the actuator.
You can then check if the arm going into the turbo moves full range easily w/o binding.

There's a VW bulletin about the actuators rusting internally.
Not sure if yours has this problem or not.

I wonder if the ECU senses the arm did not move and is limiting the pedal response.
 
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DuraBioPwr

Veteran Member
Joined
Jan 28, 2020
Location
Eastern Washington
TDI
2004 BEW Jetta (5spd)
wonneber, Ill check that out tonight to see if it moves freely. Zero problems with boost control though during running.

On another thread related to this someone mentioned that if the tandem pump does not make 100psi to the injectors then it might do this until pressure builds. There is no pressure sensor on the internal 'rail' in the head though so dont know how the ecm would make a decision about fuel pressure when it has no sensor?
 

BobnOH

not-a-mechanic
Joined
May 29, 2004
Location
central Ohio
TDI
New Beetle 2003 manual
..................snip.......................
Something in the ecm programming is not allowing normal operation due to some condition not being met.
That's what it is. I've had frozen actuator, read many a thread here, can't imagine the turbo doing that. Maybe the tandem pump, but seems unlikely. My monies on wire/connect at something like the brake switch.
 

arcking

Well-known member
Joined
Feb 15, 2017
Location
Western PA
TDI
2x '04 Jetta Wagons (BEW/09A), '13 JSW
There's a VW bulletin about the actuators rusting internally.
Not sure if yours has this problem or not.
I can't speak for others, but I can note that in my case the car did this both before and after a brand new turbo (with actuator). I was thinking it might be related to the 09A in some manner, but it seems that others with manual transmission have the same issue which would rule that out.
 
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DuraBioPwr

Veteran Member
Joined
Jan 28, 2020
Location
Eastern Washington
TDI
2004 BEW Jetta (5spd)
arcking,
Well thats encouraging anyways its not actuator related. I checked mine the other night and seems that it moves just fine and does not 'hang' anywhere. Yup, mine is a manual car. I wish i could get some information on the run permissives in the ECU. Have no idea where to find something like that.
 

tgray

Veteran Member
Joined
Sep 12, 2004
Location
Marengo, IL
TDI
'02 Beetle, '05 Golf, 2000 Jetta, 2001 Jetta, 2002 Jetta
My 2005 BEW Golf has done this for years with having no throttle response on a cold start. Seems to have been more frequent lately. I tried moving the automatic gear selector back and forth and it seemed to come out of it the other day. I tried blinking the brake light and still nothing. Other times I just turned the engine off and restarted and it always came back. Keep digging for answers. I would love to find a solution. With mine it is a challenge because everything will be fine if I go to check stuff. No codes and all working fine after the first glitch in the morning. Always when it is a cold first start and never when it is warm.
 

arcking

Well-known member
Joined
Feb 15, 2017
Location
Western PA
TDI
2x '04 Jetta Wagons (BEW/09A), '13 JSW
Another interesting tidbit - I have two '04 TDI 'twins' differing only in color and the ESP option from a physical perspective as far as I know (both automatics, german-made wagons, etc) - one has this issue the other doesn't. Drives me nuts.

I have ECU dumps taken with MPPS from both of them and when compared in WinOLS the two dumps differ a bit (if I remember correctly, one appeared 'offset'). I have no idea if this is normal, but I was expecting them to be the same. Looking at these is all Greek to me, but if someone is familiar with looking at dumps/tuning and would like to compare to see if there's anything of interest let me know. EDIT - the two ECUs are running different software versions, which likely is the cause of this discrepancy.
 
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JETaah

Vendor , w/Business number
Joined
Jan 18, 2001
Location
mi 48836
TDI
96 B4V, 1999.5 jettaIV,2005 BEW Beetle
I've encountered this on about a half dozen BEW and BHW cars and only ones with auto transmissions. Never did find the problem on any of them. After a minute or so of idling on a cold start , it works normally. no fault codes thrown. Accelerator info present, no brake signal present, swapped ECUs...it's frustrating.
 

1.9glstdi

Veteran Member
Joined
Jan 13, 2010
Location
J-vill,FL
TDI
2005 passat waggon BHW PD
I get this on my BHW wagon on cold start in the mountains every once in a while, it may just not get cold enough in Florida to trigger it. I just have to restart the car and it is back to normal.
 

MOEY

Member
Joined
Apr 21, 2020
Location
MPUMALANGA
TDI
2005 MKIV JETTA 1.9TDI
Hi guys

did anybody manage to find a solution to this?

mine is doing the same.found a leak on the vacuum hose.replaced the hose and problem solved. after few days its back to square one.seems to be something to do with the vacuum lines.gonna check few more hoses later and see if anything can be picked up. I believe there's a hose that's connected to the ECU and that's a common fail.
 

JETaah

Vendor , w/Business number
Joined
Jan 18, 2001
Location
mi 48836
TDI
96 B4V, 1999.5 jettaIV,2005 BEW Beetle
Doubt it.
If you are working on the BEW car in your signature, the only thing operated by vacuum is the turbo actuator, an intake flap valve which only closes a small portion of the port and a diverter valve for the EGR cooler. None of those things would cause the accelerator to just not operate. You could disconnect all of those items once the car passes the no-accel episode and the accelerator would rev the engine.

There is no vacuum connected to the ECU on these cars...not since 1998.
 
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MOEY

Member
Joined
Apr 21, 2020
Location
MPUMALANGA
TDI
2005 MKIV JETTA 1.9TDI
Doubt it.
If you are working on the BEW car in your signature, the only thing operated by vacuum is the turbo actuator, an intake flap valve which only closes a small portion of the port and a diverter valve for the EGR cooler. None of those things would cause the accelerator to just not operate. You could disconnect all of those items once the car passes the no-accel episode and the accelerator would rev the engine

There is no vacuum connected to the ECU on these cars...not since 1998.

Tbe car was not going over 2.5k revs
When we changed the broken vacuum hose it immediately went back to normal. Few days later now its doing the exact same thing. Im going to replace few of the old hoses and see if that solves the problem. The other option I have is to replace the glow plugs
 
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