Hi. Did you manage to find the cause? I am having the same issue on a different model Tdi
This a very old Thread.
Yes, he did find the cause ......... bad head gasket. The info is on page two of this Thread.
To be clear, coolant circulation through the expansion tank is constant, regardless of T-stat function. Coolant leaves the head via a very small stainless steel pipe which has a small black hose connected to it that leads over to the expansion tank. From there coolant flows out the bottom of the expansion tank to the black metal pipe going into the back of the Water Pump housing (location of the T-stat). Also, coolant constantly circulates through the EGR and Heater systems and returns via the same black metal pipe to the WP housing (cast in the block). When that coolant gets hot it will open the T-stat, which is a gradual process... it just doesn't pop open fully.
Pressure in the system at full operating temp should range from about 7 psi to no more than 12 psi.