Glad you stuck to your guns. I had all those symptoms and was given the same brush off by many repair garages, despite sending them this forum. All seemed adamant it was the water pump or head gasket! I had some really sound information from @ shocks (thank you) on this forum about managing the situation on my return from Europe in the car, until I could get the heater matrix replaced. I did 4 months ago and I haven’t had an issue since! I will add that my blowouts were more frequent and prevalent during the warmer weather, but still, I’ve had nothing at all since the matrix was replaced! Local garage replaced for £380.THANK YOU tdi club for this thread.!!!
I bought my Son his first car. VW golf 2013 Highline 2.0 TDi Bluemotion second hand as a private sale. After his first longer drive on the freeway he pulled up to his mates house for a couple of hours and when he got back in he got the low coolant warning. He couldn't see any obvious leaks so he topped up with distilled water. Used the car again around town for the weekend and we kept checking the fluid levels which was ok. A week or so later the coolant dropped again much like all the others in the forum. ( at this stage I hadn't found this forum thread unfortunately) I took the car to the local mechanic to do a pressure test on the cooling system - perfect - no drop. Car ran again for another week and it did the same thing. I took the car to a specialist Audi service center (non Audi). They checked the car over and pressure tested it again. They had it for a week and it didn't have a blow out. At this time my son found this forum and we read almost every page. Over the weekend I emailed the mechanic and pointed them to this forum and suggested the Heater matrix is the likely cause. I spoke to them on Monday morning when they opened and they were un-convinced and suggested the problem was the EGR cooler. I disagreed with them and asked them to do a back-flush of the heater matrix and entire cooling system. They did this as requested and I picked up the car a day later. ( $330 later)
Of course a couple of days later the same Blow out occurred. I was convinced (95%) that the heater matrix was partially blocked. I ordered a new heater matrix from the local Radiator repair place ( about $300). Saturday morning I installed it ( followed the YouTube video above). Eventually got the matrix out of the car and of course the new part I had was the wrong size and part number for my car, and the shop was now closed for the weekend! Had to re install the old Matrix because I was away for work the next week and my son need his car.
So the following weekend I had the correct heater matrix for the car in my hand. Removed the old heater matrix for the second time ( only took 1 hr the second time) and installed the new one.
Before installing new one I compared the flow by blowing with my mouth through the matrix. The new one was completely un-restricted. When I blew through the original one there was significant back pressure and the was a lot of water gurgling sounds coming from within. I cut the end off the old unit later and I could see many of the cores were blocked up. 100% - this was definitely the fault. Some of the guys here on the forum point to the DPF regeneration as the trigger for the Blow out - 100% this was the same for me.
My Son has since done over 1000km and there has been no coolant blow outs since. We had to do a tiny top up after the first run as the air was still bleeding or from the new Matrix.
I could have easily been sucked into replacing the ERG cooler and spending $1000's more without a solution.
Thanks again for everyone's contributions!