PSA: youtube vid on replacing ruptured turbo to intercooler rubber hose coupling

r11

Veteran Member
Joined
Mar 6, 2012
Location
NJ
TDI
2012 Passat TDI SE 6MT (BB'd), 2015 Passat TDI SE 6MT
Seems to be a very common failure on 2012+ TDIs.

Symptoms: loud air hissing/wooshing sounds from engine bay when stepping on gas (you WILL hear it from the cabin, right through the AC vents ), anemic-feeling car.


Made a video. Did the repair, saved $$$
https://www.youtube.com/watch?v=uvr8c4896Mc

Used Dayco 71727 to cut out a section to replace the ruptured hose.

To make the hose nice and ez to put on, heat it up with hair dryer / heat gun.

Lube inside with a film of oil

Since you disconnect and then reconnect the battery, you might get a code or two show up, but they will go away as soon as you drive the car.
 
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