B5.5 Passat 6 speed manual trans swap

vwztips

Veteran Member
Joined
Aug 30, 2009
Location
Greenville, SC
TDI
2005 Passat GLS Wagon TDI 5 spd manual w/BSM delete 2011 Tiguan TDI/DSG 2005 Audi A4 Avant 6MQ TDI 2011 BMW X5 35d
All the GGBs I have installed have come already fitted with the sensor.
 

newlitemotorist

Veteran Member
Joined
Jan 16, 2013
Location
Indiana
TDI
06' Jetta TDI dsg, 445,000 miles and counting!
Did they make any improvements with the newer GGB? Better syncros...stronger gears...ect?
 

vwztips

Veteran Member
Joined
Aug 30, 2009
Location
Greenville, SC
TDI
2005 Passat GLS Wagon TDI 5 spd manual w/BSM delete 2011 Tiguan TDI/DSG 2005 Audi A4 Avant 6MQ TDI 2011 BMW X5 35d

BioDan

Member
Joined
Dec 17, 2009
Location
Kemptville Ontario Canada
TDI
2000 golf TDI 2002 TDI Jetta 91 1.6 TD Jetta
I am also in the final stages of converting my 2005 Passat 2.0 BHW PD car to a 5 speed manual out of a V6 gasser . All is going good now I am stumped on the Coding problems. I have the Hex Can vag Com cable and tried the 09577 code and no luck. I tried 02468 and a few others I found on the internet no luck . My ECM will not accept my Login codes , any more suggestions ? 09577 should have worked...
 

Geobmx4life

Veteran Member
Joined
Jan 10, 2009
Location
Kananaskis Alberta Canada
TDI
2005 Golf Malone tuned VNT 17, FMIC
Passat W8 6sp manual

I was in a pretty bad accident on Jan 6th with our W8, total loss...we're ok tho. My question is what else will the 6sp mt work in with little modding...I'll be parting the car out very soon...thanks for any info.
 

6ixxer

Veteran Member
Joined
Feb 10, 2013
Location
NY
TDI
2001 Jetta Tdi
I am looking to maybe do a manual swap into my 2004 passat tdi. Anyone know how much it would cost offhand for all the parts?
 

Nash_TDI

Veteran Member -TDIClub Enthusiast
Joined
Sep 3, 2002
Location
Louisville, ky
TDI
2000 Silver Jetta TDI
I am looking to maybe do a manual swap into my 2004 passat tdi. Anyone know how much it would cost offhand for all the parts?
Its about 2500 for parts for the 5spd conversion. Frans on here sells a complete swap kit. You will also need ECU tune.

6spd conversion in considerable more expensive.
 

1854sailor

Resident Curmudgeon
Joined
Aug 10, 2004
Location
Westerly, RI
TDI
2015 Golf SE SportWagen, 2015 Golf SE Hatch Back.
I am looking to maybe do a manual swap into my 2004 passat tdi. Anyone know how much it would cost offhand for all the parts?
www.dutchautoparts.com

When I checked, the complete 5 speed set was €1350 with used DMF and new Sachs clutch. The same set but with new single mass flywheel kit was €1500. Prices include shipment to the USA. Frans only sells rebuilt 6 speeds because of known problems with the diff bearings. The price for a 6 speed swap with rebuilt gearbox with improved bearings was €2300 including shipment.

The dollar is pretty strong vs. the euro right now, so you're looking at ~$1,500.00, $1,625.00 and $2,500.00 respectively.
 
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Windex

Top Post Dawg
Joined
Apr 1, 2006
Location
Cambridge
TDI
05 B5V 01E FRF
Depends on where you get the 6spd, and if you need to replace the pinion bearing.

Factor about $2k for all the parts - turn key, less if you are willing to hunt for some of the bits. The only part you can't get here is the euro geared transmission.

5 spd swaps are cheaper, and don't have the same issues with pinion bearings.
 

Paulofrtomas

New member
Joined
May 31, 2017
Location
Toronto
TDI
2005 Passat
Hi guys
im new on this, i do have a B5.5 passat too, and i would like to get a 6spd manual
Have you guys ever took a look on this model?
audi a4 b7 2.0 tdi
unfortunately its just available in europe
i have done some resarch and i think this model its just swap the parts
its a HCF transmission
i apologies if im not correct, but i dont have much experience in this field
if someone wants to correct me fell free for it, im here to learn as well
thanks
 

Windex

Top Post Dawg
Joined
Apr 1, 2006
Location
Cambridge
TDI
05 B5V 01E FRF
Interesting... if it fits.

Are you looking to swap the AWD drivetrain, or locate a 2WD transmission?
 

Paulofrtomas

New member
Joined
May 31, 2017
Location
Toronto
TDI
2005 Passat
im looking to get my 2WD passat from automatic to standard
so far that seems the only car with the 8v longitudinal engine which is a BPW if im not wrong
 

Sprocket

Sprockette's hubby
Joined
Nov 18, 2004
Location
MI
TDI
2014 Jeep Grand Cherokee Summit Eco Diesel, 2005 Passat Silverstone Grey, 1996 Passat Storm Grey
Off topic, but I finally took a decent road trip in my B5 with the 6 speed swap and I averaged 44.3 mpg over 1200 miles. I'm sure I could've gotten better results if I had tried, but I don't like to drive slow.
 
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