What did you do to your MKIV today?

romad

Top Post Dawg
Joined
May 27, 2011
Location
Prescott, AZ
TDI
2005 Jetta GLS Wagon "Cranberry"
My apologies, I meant to note the gallons: 16.8 to the neck.
I do know he meant "stick", I just couldn't let that one pass by.

I can see how he might hit the d key instead of the s key, but not having the t keystroke register afterwards takes the cake!
 

kidflyr

Well-known member
Joined
Mar 27, 2019
Location
"Behind the Redwood Curtain" Boulder Creek, CA
TDI
2003 Golf ALH
Did the quantity adjuster seals today, hammer modded to 6.0 mg.

Airflow with the P3Cars gauge isn't bad, the reduced vent area seems to act like a thumb pressed on a garden hose, increasing velocity out of the vent, making it feel more effective when directed at the driver's arm/face. A similarly placed strip of tape would be a cheap and easy simulation to determine livability.

I saw it listed for $249 so I jumped on that deal. Picked up the analog boost sensor for another 30ish and the new south performance boost gauge tubing kit too. Hope to get to that installation tomorrow.
 

romad

Top Post Dawg
Joined
May 27, 2011
Location
Prescott, AZ
TDI
2005 Jetta GLS Wagon "Cranberry"
I saw it listed for $249 so I jumped on that deal. Picked up the analog boost sensor for another 30ish and the new south performance boost gauge tubing kit too. Hope to get to that installation tomorrow.

Wow! That is over 1/3 off! Where was this?
 

kidflyr

Well-known member
Joined
Mar 27, 2019
Location
"Behind the Redwood Curtain" Boulder Creek, CA
TDI
2003 Golf ALH
Got it from Idparts, it was in the open box & clearance section, but looked untouched as best I could determine. Pre-installed in a jetta vent, at that price, I assumed I had misread at first.

So far I like it pretty well. I think in my messing with the buttons and plugging/unplugging things I caused the boost gauge function to only display vacuum. I'm sure it will be a non issue, just need to read up on the device's functions.

It appears that a casualty of the installation is/was my headlight switch or gauge light dimmer. Something got tweaked in the removal and reinstallation such that the gauge lights will sometimes not come on with the headlight switch. Both switch and dimmer are original to my knowledge, and this may be the excuse I need to put in a "Euro" style switch and wire up some rock lights to the fog light position.
 

Powder Hound

Top Post Dawg
Joined
Oct 25, 1999
Location
Under a Bridge, Crestview, FL, USA
TDI
'00 Golf 4dr White 5sp, '02 Jettachero 5sp, Wife's '03 NB Platinum Gray auto(!)
Wife's '03 NB had a CEL that wouldn't go away. VCDS revealed an intermittent cylinder 1 glowplug fault, but the code when cleared would immediately return. Yesterday I replaced it because it ohm-ed out at 152 ohms, rather high, don't you think?

AFter a quick replacement, the fault stays gone, and the CEL is now out. Yay!

Someday soon: the intake manifold is severely occluded and will require cleaning. Sigh, her bad driving habits (not really, we just live much too close to her work) make it a goad for me to make some EGR 'testing' devices for my ALH powered TDIs.

Cheers,

PH
 

romad

Top Post Dawg
Joined
May 27, 2011
Location
Prescott, AZ
TDI
2005 Jetta GLS Wagon "Cranberry"
Got it from Idparts, it was in the open box & clearance section, but looked untouched as best I could determine. Pre-installed in a jetta vent, at that price, I assumed I had misread at first.

So far I like it pretty well. I think in my messing with the buttons and plugging/unplugging things I caused the boost gauge function to only display vacuum. I'm sure it will be a non issue, just need to read up on the device's functions.

It appears that a casualty of the installation is/was my headlight switch or gauge light dimmer. Something got tweaked in the removal and reinstallation such that the gauge lights will sometimes not come on with the headlight switch. Both switch and dimmer are original to my knowledge, and this may be the excuse I need to put in a "Euro" style switch and wire up some rock lights to the fog light position.

Yes, IDParts really took a loss on that. P3 charges an extra $165 just for the vent piece!
 

Figit090

Veteran Member
Joined
Jun 21, 2015
Location
Northern California
TDI
Lifted Unicorn! '03 Jetta GLS TDI Wagon, 5spd, Candy White, Black leather.
I ran the tank completely dry. Unplanned yes, but it happened.
Post #3834 says something about "dicking" to a phone, how does one do that?
LOL...here we go..
I think he meant "stick" as "Torque" is an app for smartphones.
There it is!
My apologies, I meant to note the gallons: 16.8 to the neck.
I do know he meant "stick", I just couldn't let that one pass by.
..... yep
I can see how he might hit the d key instead of the s key, but not having the t keystroke register afterwards takes the cake!
I use swipe on my phone, so the action is very similar.... No keystrokes, more like a missed angle.
Did the quantity adjuster seals today, hammer modded to 6.0 mg.

Airflow with the P3Cars gauge isn't bad, the reduced vent area seems to act like a thumb pressed on a garden hose, increasing velocity out of the vent, making it feel more effective when directed at the driver's arm/face. A similarly placed strip of tape would be a cheap and easy simulation to determine livability.

I saw it listed for $249 so I jumped on that deal. Picked up the analog boost sensor for another 30ish and the new south performance boost gauge tubing kit too. Hope to get to that installation tomorrow.
Good idea with the tape, lol. I'll try that. I wonder what stereo head units might have similar features.... It's just so pricey for me.

Speaking of PRICY and DICKS...

I installed my Bosal towbar today. It's swan neck is akin to a donkey dick according to an acquaintance of mine, lol. Fresh from Germany, went in super smooth, no pun intended. Electrical kit was awesome, hopefully I can convert it to 4pin US spec without issue. Amazon has a cable for it.

Getting fresh tail light washers/shims tomorrow and buttoning it back up. Might look for some hard foam for inside the bumper too.... Get some 5mph protection... maybe.



Sent from my Moto G (5S) Plus using Tapatalk
 
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03 shaker

Veteran Member
Joined
Jun 1, 2016
Location
Alabama
TDI
2015 Passat SEL
I'll report when I fuel up towards the end of the week what my MPG was.
Filled up Saturday night, don't have the exact miles and gallons at the moment but it was around 755 miles on 16.5 gallons, or 45.8 MPG. Also the most i've ever put in my tank! I knew I was cutting it close. Tank before that was 45.7, before that was 46.0

I did some playing with the new setup but most of this tank was my normal, conservative driving. Super pleased with the setup now.
 
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Figit090

Veteran Member
Joined
Jun 21, 2015
Location
Northern California
TDI
Lifted Unicorn! '03 Jetta GLS TDI Wagon, 5spd, Candy White, Black leather.
Filled up Saturday night, don't have the exact miles and gallons at the moment but it was around 755 miles on 16.5 gallons, or 45.8 MPG. Also the most i've ever put in my tank! I knew I was cutting it close. Tank before that was 45.7, before that was 46.0
I did some playing with the new setup but most of this tank was my normal, conservative driving. Super pleased with the setup now.
Playing with fire! haha I went to 15.8 gallons last couple weeks. Hey what does the small fuel mean in "Malone stage 4 Small Fuel"? ..and what clutch do you have?
 

romad

Top Post Dawg
Joined
May 27, 2011
Location
Prescott, AZ
TDI
2005 Jetta GLS Wagon "Cranberry"
Figit, if you're talking about the Reese 118710, you better hurry as there are only 20 left! :D
 

03 shaker

Veteran Member
Joined
Jun 1, 2016
Location
Alabama
TDI
2015 Passat SEL
Playing with fire! haha I went to 15.8 gallons last couple weeks. Hey what does the small fuel mean in "Malone stage 4 Small Fuel"? ..and what clutch do you have?
Yes I was, about 40 miles past the fuel light, I think. And the way it was explained to me, this version of Malone's stage 4 fuels harder off boost. It fuels more aggressive down low in the rpms. I didn't ask for anything special, Malone sent the regular stage 4 and the stage 4 "small fuel" and told me to try both and keep whichever I liked better.

Noticeable difference when building boost from an idle at wot, higher rpm felt the same. Normal acceleration and driving the small fuel felt more responsive so that's a big reason why I chose it.

And I've got a South Bend stage 2 endurance with a single mass flywheel. Good clutch. I'll update my sig to show that haha
 

Figit090

Veteran Member
Joined
Jun 21, 2015
Location
Northern California
TDI
Lifted Unicorn! '03 Jetta GLS TDI Wagon, 5spd, Candy White, Black leather.
Figit, if you're talking about the Reese 118710, you better hurry as there are only 20 left! :D
Yes actually! Do you know if it will work ok with the Euro electrics?? It's designed for a Landrover setup i think...

Yes I was, about 40 miles past the fuel light, I think. And the way it was explained to me, this version of Malone's stage 4 fuels harder off boost. It fuels more aggressive down low in the rpms. I didn't ask for anything special, Malone sent the regular stage 4 and the stage 4 "small fuel" and told me to try both and keep whichever I liked better.

Noticeable difference when building boost from an idle at wot, higher rpm felt the same. Normal acceleration and driving the small fuel felt more responsive so that's a big reason why I chose it.

And I've got a South Bend stage 2 endurance with a single mass flywheel. Good clutch. I'll update my sig to show that haha
Oh cool! I wish I could get a bigger tune but I can't afford a clutch. I'm contemplating running a higher stage tune and upgrading the clutch later but I'm not 100% I can keep my foot out of it.:)
 

romad

Top Post Dawg
Joined
May 27, 2011
Location
Prescott, AZ
TDI
2005 Jetta GLS Wagon "Cranberry"

Figit090

Veteran Member
Joined
Jun 21, 2015
Location
Northern California
TDI
Lifted Unicorn! '03 Jetta GLS TDI Wagon, 5spd, Candy White, Black leather.
Isn't that what it is designed for? To convert the 7 wire signals down to work with US 4 wire system? Check out this etrailer video:


https://www.etrailer.com/tv-Demo-Tow-Ready-Wiring-118710.aspx


And here are some customer reviews:


https://www.etrailer.com/Wiring/Tow-Ready/118710.html#prod-acc-onlyreviews
Thank you! I didn't see the video but I did read the reviews. I purchased one yesterday and it should be on the way from Amazon now, I forgot to update here.

I was afraid it may have needed a car that could switch the output or something (like a switch to disable certain lights or a relay change), nobody has said it was this easy! In fact, I got a suggestion to cut off my euro plug and replace it with the US 7pin....

Euro cars seperate sides for brake lights so perhaps it literally splices them together and ignores the rest lol.

Sent from my Moto G (5S) Plus using Tapatalk
 

romad

Top Post Dawg
Joined
May 27, 2011
Location
Prescott, AZ
TDI
2005 Jetta GLS Wagon "Cranberry"
Thank you! I didn't see the video but I did read the reviews. I purchased one yesterday and it should be on the way from Amazon now, I forgot to update here.

I was afraid it may have needed a car that could switch the output or something (like a switch to disable certain lights or a relay change), nobody has said it was this easy! In fact, I got a suggestion to cut off my euro plug and replace it with the US 7pin....

Euro cars seperate sides for brake lights so perhaps it literally splices them together and ignores the rest lol.

Sent from my Moto G (5S) Plus using Tapatalk

Well it does combine the brake light and turn signals into two wires instead of three and it also doesn't use the blue wire pin which is used for the trailer rear fog light in Europe so the convertor is essentially just like the flat 5 wire to 4 wire convertors.


BTW, you do have a flat tester like this one https://www.harborfreight.com/four-way-trailer-light-tester-66526.html to check the output of the adapter?
 
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Fahrvegnugen

Veteran Member
Joined
Jan 21, 2017
Location
Burlington Vt
TDI
01 golf 1.9 alh gls silver

Above is the old broken bearing with off centered flywheel, making it so I couldn’t get into or out of gear.
Today, I got a new sb stage 2 daily smf with new trans with wavetrac and 3.16 r&p with cupra seat rear beam bushings and new dogbone, motor mount and trans mount. It has so much less noise and rattle, feels more planted and goes so much faster in each gear before shifts I feel it needs brake upgrade! It shifts smooth but still can catch and pop out of first and slam into reverse. I wonder if I neeed a shifting lesson or if maybe the cables are cocked. If I’m careful it shifts really nice but sometimes clunks or snags like it always did.
 
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STDOUBT

Veteran Member
Joined
Jul 30, 2007
Location
Portland, effing Oregon
TDI
dos jettas

Above is the old broken bearing with off centered flywheel, making it so I couldn’t get into or out of gear.
Today, I got a new sb stage 2 daily smf with new trans with wavetrac and 3.16 r&p with cupra seat rear beam bushings and new dogbone, motor mount and trans mount. It has so much less noise and rattle, feels more planted and goes so much faster in each gear before shifts I feel it needs brake upgrade! It shifts smooth but still can catch and pop out of first and slam into reverse. I wonder if I neeed a shifting lesson or if maybe the cables are cocked. If I’m careful it shifts really nice but sometimes clunks or snags like it always did.
Maybe you need to spend a smidge more money :)
https://www.dieselgeek.com/collecti...bushing-kit-for-mk4-golf-jetta-gti-new-beetle
 

Fahrvegnugen

Veteran Member
Joined
Jan 21, 2017
Location
Burlington Vt
TDI
01 golf 1.9 alh gls silver
Thanks I already did that bushing kit first. All that’s left is the end links. So maybe a little more money... Sometimes I had to get out, shut car off, adjust the links so I could shift a couple gears. Almost ready for a tune, but it already seems too fast for itself. Still no car payment!
 

red16vdub

Veteran Member
Joined
Aug 26, 2013
Location
(617) City of CHAMPIONS
TDI
03 JSW 5spd
This past Saturday the temperature was up around 100 degrees. I noticed my AC weren’t as cold and the in car gauge running slightly higher. I opened the hood only to find out the left big fan not spinning, I tap it and she came on, so nice I thought but it happened and hour later. I check all connections, tested FMC and all is well, however the fan shuts off when the fan motor gets hot, kinda sucks because I replaced that fan last year. Anyways I brought and installed a new unit yesterday and temps are back to normal again. Also change out coolant overflow bottle.


Sent from my iPhone using Tapatalk
 

kidflyr

Well-known member
Joined
Mar 27, 2019
Location
"Behind the Redwood Curtain" Boulder Creek, CA
TDI
2003 Golf ALH
Thanks I already did that bushing kit first. All that’s left is the end links. So maybe a little more money... Sometimes I had to get out, shut car off, adjust the links so I could shift a couple gears. Almost ready for a tune, but it already seems too fast for itself. Still no car payment!
I recently added brass relay lever bushings, did the cable end bushings on mine, drove it for a few days and then added metal transmission/cable bracket bushings.The bracket bushings are convenient to install in the same operation as the cable ends. Each item was an incremental improvement, no miracles, but much improved overall.

I found this thread to be a helpful resource: https://forums.tdiclub.com/showthread.php?t=409035

If you have not already done so, the updated shift lever "cup" bushing in the cabin can be a good improvement per dollar, it was $12 shipped in my case. Diesel Geek also has a 'tube video on shimming the existing/old bushing, which I did for about a week before I went for the new bushing.

What variety of motor and transmission mounts did you choose, and how are you liking the wavetrac? I'm debating with myself whether to get one and install it when I do my clutch soon. I frequently have low traction scenarios where the full lock would be desirable... The Golf has been the only wheeled vehicle on quite a few logging tractor roads lately, everyone else drives on tracks :D
 

Figit090

Veteran Member
Joined
Jun 21, 2015
Location
Northern California
TDI
Lifted Unicorn! '03 Jetta GLS TDI Wagon, 5spd, Candy White, Black leather.
Well it does combine the brake light and turn signals into two wires instead of three and it also doesn't use the blue wire pin which is used for the trailer rear fog light in Europe so the convertor is essentially just like the flat 5 wire to 4 wire convertors.
BTW, you do have a flat tester like this one https://www.harborfreight.com/four-way-trailer-light-tester-66526.html to check the output of the adapter?
Hey thanks for that link! I'll pick one up before I close everything up! I forgot to get one. I may just stick my voltmeter in the plug though, same effect :cool:
Do you have any idea what the switch does in the hitch plug on the car? I have two grey wires running to/from the switch that's activated by plugging something into the 7 pin receiver plug. I was guessing by the wiring that it's a fog light switch, maybe to disable the fogs when a trailer is attached?
Anyway, I switched my tails (one done so far) to Euro wiring so it will play nice with the Euro trailer wiring, and I've been wanting to do it for a while! I also did the 5 brake light mod. :D
 

romad

Top Post Dawg
Joined
May 27, 2011
Location
Prescott, AZ
TDI
2005 Jetta GLS Wagon "Cranberry"
Hey thanks for that link! I'll pick one up before I close everything up! I forgot to get one. I may just stick my voltmeter in the plug though, same effect :cool:
Do you have any idea what the switch does in the hitch plug on the car? I have two grey wires running to/from the switch that's activated by plugging something into the 7 pin receiver plug. I was guessing by the wiring that it's a fog light switch, maybe to disable the fogs when a trailer is attached?
Anyway, I switched my tails (one done so far) to Euro wiring so it will play nice with the Euro trailer wiring, and I've been wanting to do it for a while! I also did the 5 brake light mod. :D
What switch in the hitch plug? Is this on the LandRover UK 7-pin to NA flat connector? Do you have a picture?

Here is a link to the UK pinouts: https://www.towbarandtrailercentre.com/wiring-diagrams
 

Fix_Until_Broke

Top Post Dawg
Joined
Aug 8, 2004
Location
Menomonee Falls, Wisconsin, USA
TDI
03 Jetta, 03 TT TDI

Figit090

Veteran Member
Joined
Jun 21, 2015
Location
Northern California
TDI
Lifted Unicorn! '03 Jetta GLS TDI Wagon, 5spd, Candy White, Black leather.
What switch in the hitch plug? Is this on the LandRover UK 7-pin to NA flat connector? Do you have a picture?

Here is a link to the UK pinouts: https://www.towbarandtrailercentre.com/wiring-diagrams
It's part of the AC electrics set, mounted on the car. it's got a simple switch to detect attachment of a trailer.

I think it modifies the euro fog lights and passes them to the trailer, rather than power them on both the trailer and the car.

I have pinouts for the plug, they came with the kit. :D the switch isn't mentioned though. No biggie, the wires it controls aren't used in the US anyway so no power will go through it.
 

Nero Morg

Top Post Dawg
Joined
Oct 19, 2017
Location
OR
TDI
2014 A6 TDI, 2001 Jetta TDI, 2014 Passat TDI
Installed a full 2.5in Buzzken exhaust to replace my existing falling apart system. Not really sure if I'm digging the sound yet. Kind of reminds me of a Subaru.
 

Figit090

Veteran Member
Joined
Jun 21, 2015
Location
Northern California
TDI
Lifted Unicorn! '03 Jetta GLS TDI Wagon, 5spd, Candy White, Black leather.
Nope. Been through it a couple of times, though, via the PCH. As a founding member of the Sacramento Miata club, I just HAD to visit Samoa and eat at the cookhouse!
Oh nice! Quite a drive isn't it! Did you take the road out to the Lost Coast?

Installed a full 2.5in Buzzken exhaust to replace my existing falling apart system. Not really sure if I'm digging the sound yet. Kind of reminds me of a Subaru.
got a video? :D
 
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