manual_tranny
Smyth Performance- Intern
Straight cut 02J sequential 4 speed, 5 speed, and/or 6 speed kit FTW!!!
Boraparts.com 02J 5 -> 6 speed Conversion Kits!
- Thread starter BleachedBora
- Start date
mlemorie
Veteran Member
I would be interested in seeing how a sequential setup would be fitted to the O2J. Ive seen the innards of other sequential boxes, and the shift forks are fitted to a "keyed" barrel that gets rotated a set amount and shifts that way. Im just curious as to the other sequential setups out there as thats the only one Ive seen so far. Always lookin to learn new things
foxracer1
Veteran Member
mmmm sequential straight cut gearbox..... tasty
TDIMeister
Phd of TDIClub Enthusiast, Moderator at Large
NOISY before all things.mmmm sequential straight cut gearbox..... tasty
foxracer1
Veteran Member
manual_tranny
Smyth Performance- Intern
That noise goes up with road speed, not engine rpm... and it doesn't change with gear changes. Is it the straight-cut final drive that is making all the noise?
foxracer1
Veteran Member
I noticed that too.
coalminer16
Top Post Dawg
Either way, I prefer quite.
Matt-98AHU
Loose Nut Behind the Wheel Vendor
Hmmm... I want this on my 02A.
The image shows an 02A gearbox.
Hey guys,
excellent product! Just an obersvation from here but is the above a replica of the 02S set up?
ryanp
Vendor
- Joined
- Jun 22, 2008
- Location
- Barnsley, South Yorkshire, UK
- TDI
- Arosa CR - 550hp - 9.7 @ 150mph 1/4 Mile, Citigo 4x4 CR TDi - 340hp, Caddy 2.0 CR 4x4 TDI - 300+hp, Golf Mk2 Van 1.9 TDI - was 290hp, Mk5 Ibiza 2.0 FR TDi - 270hp, BMW 135d - 360hp, BMW 330d - 335hp, BMW 335d - 380hp + a few more ........
Yeah looks like an 02S to me!
john.jackson9213
Top Post Dawg
Don't understand what you are saying? Are you just referencing the aluminum 5/6th gear cover? Or is their something else?
Doesn't the 02S transmission have "shorter" final drives than the 02A/02J? Do the 02A/02J gears fit the 02S transmission?
ryanp
Vendor
- Joined
- Jun 22, 2008
- Location
- Barnsley, South Yorkshire, UK
- TDI
- Arosa CR - 550hp - 9.7 @ 150mph 1/4 Mile, Citigo 4x4 CR TDi - 340hp, Caddy 2.0 CR 4x4 TDI - 300+hp, Golf Mk2 Van 1.9 TDI - was 290hp, Mk5 Ibiza 2.0 FR TDi - 270hp, BMW 135d - 360hp, BMW 330d - 335hp, BMW 335d - 380hp + a few more ........
It looks to be using 02S parts, the ratios can be mixed and matched
G60ING
Top Post Dawg
- Joined
- Aug 5, 2001
- Location
- MD
- TDI
- No TDIs Currently, I have an R36 Corrado. I've had an ALH Corrado swap, AHU Corrado swap and 2003 TDI Jetta
I think the 02S is just a copy of the VWMS/Quaife/Eurospecsport 5/6 gear add on kits, none of which had gearing that would appease a TDI person looking to drop RPMS on the highway.
I like the target price range and if things work out I'll be buying one. This has been what I've wanted for a long time.
I like the target price range and if things work out I'll be buying one. This has been what I've wanted for a long time.
Ralphy
Veteran Member
Me too!
csstevej
Top Post Dawg
- Joined
- Aug 12, 2004
- Location
- north nj
- TDI
- 2001 golf tdi 4 door auto now a manual, mine, 2000 golf 2 door M/T son's,daughters 98 NB non-TDI 2.0, 2003 TDI NB for next daughter, head repaired and on road,gluten for punishment got another tdi 2001NB,another yellow tdi NB
Subscribed
coalminer16
Top Post Dawg
Bump for info.
50harleyrider
Top Post Dawg
- Joined
- Jun 16, 2007
- Location
- charleston,wv
- TDI
- 2005 B5.5 TDI/geared BSM, BV43A turbo,stage 2 TDTUNING. 2005 5sp manual passat tdi stage 2 tdtuning,BSM delete. 2015 Passat TDI 6sp manual.
Let us know where to get in line! I love my .623 5th and should I hold on to my .658 and .622 5th gears for the conversion? A .586 6th would be a bit much for a mild tune like I have (RC2 and sprint 520s). How much HP would a .586 take?
Scott_DeWitt
Vendor
The 02S is not a copy as it uses different input/output shafts and different 5th and 6th gears.
squire89
Veteran Member
...bump?
Scott_DeWitt
Vendor
That is gear whine, likely coming from the gears themselves. The final drive is in the rear end and has to be hypoid gears (ie straight cut not possible).
This is a better indication of what a street car will be like with straight cut gears.
http://www.youtube.com/watch?v=a-k3YAjIQzI&feature=related
wai-ho.lo
Well-known member
straight cut gears' noise? put your car in reverse and giv'er? from what i understand reverse gear is not syncronized because they are straight cut? correct me if i'm wrong
Scott_DeWitt
Vendor
Gear profile has nothing to do with being synchronized or not. You can have straight cut gears with syncro rings or dog engagement as well as helical gears with syncro rings or dog engagement.
The 02J is what is considered a constant mesh gearbox, IE all gears are always meshing with their counter parts. This however is not true with reverse gear. For reverse gear to work an idler gear has to engage it's corresponding mating gears, thus no syncronizer is required, and also why if the car is moving you generally cannot engage reverse easily.
squire89
Veteran Member
anyone got one of these in yet? I'm curious to hear how it went/how its working
wai-ho.lo
Well-known member
hmm forget about sync gears, does our reverse gear make that whining noise because it's a straight cut gear?
Scott_DeWitt
Vendor
Yes that is correct.
kcfoxie
Veteran Member
Serious interest.
I suppose you could promote this by modifying "Six Days on the Road" to include "Six forward gears thank you bora parts online" ... the rest of the song is rather fitting for most of us megamilers.
I suppose you could promote this by modifying "Six Days on the Road" to include "Six forward gears thank you bora parts online" ... the rest of the song is rather fitting for most of us megamilers.
BleachedBora
Vendor , w/Business number
- Joined
- Oct 16, 2003
- Location
- Gresham, Oregon
- TDI
- '81 DMC-12, '15 GL350 CDI 275 hp/448 tq - '81 Caddy CJAA, '05 E320 CDI 250hp/450 tq, '23 ID4 AWD Pro S Plus
Short update - one of our main guys (one man show) just had his dad die, he's the sole dealer on the estate and is tied up in family affairs. Unfortunately this is pushing things back a little bit, I'm sorry I don't have more information at this time. Doing my best...
Thanks,
-BB
Thanks,
-BB
tonystdi
Veteran Member
Thanks for all that you all are doing. Our thoughts and prayers go out to your friend who's father has passed, family first. looking forward to more updates.