Get out on the highway more often.
Drive a good 30 or so minutes at highway speeds to stretch it's legs out.
And don't be scared to give it the beans! One of my test drives involved a German salesman who said and I quote "These diesels like it rough" Just as I approched the street he shifted the DSG to "S" and said "GIVE IT HELL!"
Planted the throttle to the floor and gave the car a proper workout
This gets repeated so often that these cars really don't like to be babied. They love to get a good workout.
From the sound if it you don't drive long distances? or interrupt the regeneration process often which will indeed cause the DPF light to light up.
You'll know a DPF is happening because the RPM gauge will be up around 1,000 RPM or so. Normally it's around 750-800RPM at idle. If you see that high idle and the radiator fans are running full steam drive the car for another 10-20 minutes.
Exactly, this is the thing about TDIs that I think is an instinct which should be followed.
Babying any car with a turbo is not a good thing. Always "open her up" and use the ramps to go up as high as 4000 RPM, let it cook.
Once you're at highway speed try to keep it at 2500 RPM for a while as it helps the DPF. I sense 80 mph is TDI's favorite speed, usually do that on I-380 in the Poconos, nice open road, a lot of high strength concrete, straight and everybody does 75 minimum.
Reminds me of the German Autobahn where there are no speed limits.
This TDI's EA189 engine is awesome, will miss it if bought back.
I suspect my TDI's problems began with its prior owner as I bought CPO, will never know how it was driven before. This is key.
When I replaced my DPF last year the dealer said they get even 2015s in for DPF jobs usually from very conservative drivers who baby their TDIs with too much local driving. The highway is where the TDI wants to be, not bumper to bumper.