Economy - Longevity - Performance
The #1 Source of TDI Information on the Web!
Forums Articles Links Meets
Orders TDI Club Cards TDIFest 2016 Gone, but not forgotten VAG-Com List Unit Conversions TDIClub Chat Thank You

Go Back   TDIClub Forums > TDI Model Specific Discussions Areas > VW MKIII-A3/B4 TDIs

VW MKIII-A3/B4 TDIs This is a discussion about MKIII-A3/MkIII Jetta/Golf (<99.5) and B4 Passats (96,97) TDI's. Non TDI related postings will be moved or removed.

Thread Tools
Old June 3rd, 2005, 10:50   #1
Join Date: Mar 2005
Fuel Economy: 32,36, 42
Default ALERT! So Cal Leaky Injector Pump Special,

Since so many posts have appeared on leaky injector pumps, Harvieux over at Wild Rose has decided to help out fellow TDI club members with doing an R&amp;R of upper and lower seals on their Bosch VE4 pumps.

For $120 US, he will change out the upper and lower QA seals on your pump and VAG-COM it into spec. The price of this service is $120 and include parts and labor. This will fix the leaky pump problem 90 to 95% of the time.

Please be aware that if you have had a leaky injector pump for some time, diesel fuel may have leaked on your waterpump/cooling hoses and that they may be in need of replacement also.

Harvieux can be reached at 1 310 721-4867 in Fullerton, CA.

Seriously, after visiting his shop and seeing so many clean looking TDI's, I kind of feel like my '96 Passat was dragging down the values of the other prime real estate on his lot.

This guy is a specialist, mostly TDI's is all he wrenches on, I think he could work on them blindfolded and still do a good job.

Seriously, with Low Sulfer Diesel coming our way in 2006-7 here in CA, I am certain you will need a new set of seals. Much cheaper to do it up front than wait for it to go bad, wreck a bunch of radiator hoses due to diesel fuel leak in the process and then have to pay to fix THAT problem also.

I didn't have that option, I just bought my B4 Passat and the previous owner did the damage to my hoses. Preventative maintenance pays on a TDI.
Audi5000td is offline   Reply With Quote
Old June 8th, 2005, 16:48   #2
Veteran Member
pinehead's Avatar
Join Date: May 2003
Location: Treasure Coast, FL
TDI(s): Passat
Fuel Economy: 45+
Default ALERT! So Cal Leaky Injector Pump Special,

Yes!!!!!!!! Harvieux is the bomb!! I had a leaky pump a couple years ago and he hooked me up with a extra pump he had laying around the shop. Mine was leaking everywhere not just at the top.

I live in Florida so I did not have the option of driving over there. He mailed it to me and I had it on the car in 3 days....... Problem solved and never leaked again.

Great place and easy to deal with. They "Really" know there stuff.
pinehead is offline   Reply With Quote
Old September 22nd, 2007, 22:53   #3
pain blanc
Join Date: Sep 2007
Location: california
Default Injector Pump Seal Replacement guru near Salinas/Santa Cruz?

I have the infamous injector pump seal leak on my 97 Passat.

There's no way I'm trying this myself. I have the seal kit, but the various threads, primers, didactics, and photos just scare the crap out of me.


Any place within 100 miles of Salinas, Watsonville, Santa Cruz will do.


Last edited by pain blanc; October 5th, 2007 at 12:45. Reason: no responses
pain blanc is offline   Reply With Quote
Old March 20th, 2017, 13:03   #4
Jet 02
Join Date: Mar 2007
Location: Californa
Fuel Economy: 38 city w/ac 40 w/o, 50hwy
Red face Injector pump healed

Due to car going to be left in long term parking 120 miles away and no time to replace seals, I had to do a quick fix on a Leakey pump.
To the fuel tank, I added one bottle of engine oil seal restorer and a quart of ATF for lubricity. Then topped off the fuel tank with number 2 diesel.
Headed out, arrived at parking location. When I returned, five days later car started right up. The pump had not leaked down like it did in a few days at home. Now two weeks later the pump is staying dry.
Due to the leaking pump, I had to repair the coolant reservoir return hose (1J0121109C) and will replace it later.
Not a proper fix but it worked for me.
jet 02
Jet 02 is offline   Reply With Quote
Old March 23rd, 2017, 15:14   #5
Jet 02
Join Date: Mar 2007
Location: Californa
Fuel Economy: 38 city w/ac 40 w/o, 50hwy
Red face Pump liquid sealer

Checked the container of what I used. It was..
Bar's Leaks engine oil stop leak concentrate.
Jet 02
Jet 02 is offline   Reply With Quote
Old April 13th, 2017, 21:21   #6
Jet 02
Join Date: Mar 2007
Location: Californa
Fuel Economy: 38 city w/ac 40 w/o, 50hwy
Default Short lived "fix"

Pump is leaking now worse than before. Ordered the kit and the two viton seals. The seal replace video is great. I learned.. With top off you can see when the pump is "on cam".
Need to finish replacing the front wheel bearings first. 190k on the clock.
Jet 02
Jet 02 is offline   Reply With Quote
Old April 13th, 2017, 21:34   #7
Veteran Member
Join Date: Aug 2009
Location: Lompoc, CA

I believe those products are solvents that cause the rubber to swell. They eventually cook out and the rubber shrinks again, probably to a smaller size than it was.

Same thing happened years ago when the new D2 formulation was mandated. People blamed the low sulfur but it was actually the removal of the aromatics from the fuel that caused the leaks.
Saying no to gas for 25 years:

Current: 02 Jetta, Auto; 98 Jetta, 5 Spd; 98 Dodge, 5 Spd, SB, 4x4; 84 Grand Wagoneer with Nissan SD33T, NV4500, Dana 300, Reverse Cut Dana 44, Dana 60

The Black Sheep (Only gasser): 85 CJ, 4.2 w/4.0 Head and Mopar FI.

Past: 85 Mitsubishi PU, 4D55T; 81 Rabbit, 1.6; 80 Dasher, 1.5; 79 Rabbit, 1.5
KLXD is offline   Reply With Quote
Old April 17th, 2017, 21:39   #8
Steve Addy
Veteran Member
Join Date: Aug 2002
Location: Iowa
TDI(s): 97 Mk3

The same swelling effect can be accomplished by dumping ATF in your fuel too, but as was mentioned before the longevity of any of these is limited.

Just have the pump resealed and be done with it.

97 Jetta TDI, 90 B3V TDI, 92 MB 300SD

You didn't poison the coffee, did you? Not anymore than I usually do.
Steve Addy is offline   Reply With Quote

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
Thread Tools

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

All times are GMT -7. The time now is 22:19.

Powered by vBulletin® Version 3.8.5
Copyright ©2000 - 2018, Jelsoft Enterprises Ltd.
Copyright - TDIClub Online LTD - 2017
Contact Us | Privacy Statement | Forum Rules | Disclaimer
TDIClub Online Ltd (TDIClub.com) is not affiliated with the VWoA or VWAG and is supported by contributions from viewers like you.
1996 - 2017, All Rights Reserved
Page generated in 0.12718 seconds with 12 queries
[Output: 81.25 Kb. compressed to 69.69 Kb. by saving 11.56 Kb. (14.23%)]