Fuel guage inop after pump change

rus23

New member
Joined
Feb 21, 2018
Location
PA
TDI
2004
hello everyone

I have a 2004 TDI ive owned since new, 248000 miles. I had a fuel issue about a month ago, I work on turbine helicopters and routinely use jet a. Out of a container marked clean fuel I pumped a bit of water into tank. Killed pump. replaced pump. Fuel guage now reads 1/3 and will not move. Removed pump, ohms change as float moves, wiring seems intact, fuel guage stuck.

any ideas?

Thanks
 

joep1234

Veteran Member
Joined
Jan 2, 2014
Location
NC
TDI
former '04 Beetle TDI, now 2x '15 Audi Q5 TDI's, 2007 Dodge Ram 4x4 6.7
Did you use a VW part or an after market unit? Some of the after market parts are junk. There is a way to set the fuel gauge in VAGCOM to get it back in line but it takes a full tank so as to code. You can search it on here, as I have read about here.
 

rus23

New member
Joined
Feb 21, 2018
Location
PA
TDI
2004
Filled up again and the guage went to full. Maybe its learning the new sender.... we shall see what the next week brings

Its an aftermarket unit.
 
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