Hey guys. this is my second TDI, i had an 04 5-speed BEW a few years back. Great car.
Last week i picked up an 02 5 speed wagon. 200k miles, its had a lot of maintenance done (although apparently not to the engine), and what appears to be a new injection pump.
It's got two issues that the ALH has become (in)famous for:
1: rough idle (i'm fairly certain it needs a DMF but, the injectors don't sound consistent either. one seems to "clack" a lot more than others at idle)
2. This is the most concerning to me... a loss of power at high RPM.
For the latter: it gets worse with each higher gear. In first , I get to ~4Krpm before it falls on it's face. 2nd: ~3500. 3rd: 3k. 4th: 2700. 5th: it puts out just enough oomph to get the turbo spooled before it fizzles out.
cruising along at~80 last night, in and out of full boost (lots of hills here in CO), I received the dreaded p1248 (first code i've seen). when i lose power, there's no smoke in the rearview. even when the car is in boost, there's no visible smoke. Additionally, maybe its just old vs new tech but, the BEW seemed much better in every way: Spool/lag, power under the curve, midrange, you name it, my ALH is a dog in comparison.
Here's what i've done today, to no avail:
1. adjusted fuel timing, this was off the charts (advanced) in VAG-COM. Dead nuts now. midrange seems better, still crap idle and top end though
2. hammermod. i'm at 4.0 now, was at 3.5 before. Played with some different values but... no difference, with either issue.
3. replaced Fuel filter.
4. ran an entire can of diesel purge.
5. cleaned the MAF (which was filthy but, did not fix the issue)
6. ran with the maf disconnected. Spool was awful (build boost more like a supercharger with a max of ~12psi) and overall, the car was extremely sluggish.
7. checked mechanical timing, looks okay. the pump lock hole and flywheel marks like up (can't tell on the cam, dont have a locking tool)
8. checked cam lobe wear. not "new" but, nowhere near enough wear to cause an issue.
Here's a video of the rough idle. the "clack" seems to get worse after a drive.
https://photos.app.goo.gl/p475NTaHWy5HmHno7
Here's a link to the raw logs
https://drive.google.com/open?id=1FsJyugFYE2qrH6M4buphbsxoJ3VElv_O
I appreciate any insight you guys can give me!
Last week i picked up an 02 5 speed wagon. 200k miles, its had a lot of maintenance done (although apparently not to the engine), and what appears to be a new injection pump.
It's got two issues that the ALH has become (in)famous for:
1: rough idle (i'm fairly certain it needs a DMF but, the injectors don't sound consistent either. one seems to "clack" a lot more than others at idle)
2. This is the most concerning to me... a loss of power at high RPM.
For the latter: it gets worse with each higher gear. In first , I get to ~4Krpm before it falls on it's face. 2nd: ~3500. 3rd: 3k. 4th: 2700. 5th: it puts out just enough oomph to get the turbo spooled before it fizzles out.
cruising along at~80 last night, in and out of full boost (lots of hills here in CO), I received the dreaded p1248 (first code i've seen). when i lose power, there's no smoke in the rearview. even when the car is in boost, there's no visible smoke. Additionally, maybe its just old vs new tech but, the BEW seemed much better in every way: Spool/lag, power under the curve, midrange, you name it, my ALH is a dog in comparison.
Here's what i've done today, to no avail:
1. adjusted fuel timing, this was off the charts (advanced) in VAG-COM. Dead nuts now. midrange seems better, still crap idle and top end though
2. hammermod. i'm at 4.0 now, was at 3.5 before. Played with some different values but... no difference, with either issue.
3. replaced Fuel filter.
4. ran an entire can of diesel purge.
5. cleaned the MAF (which was filthy but, did not fix the issue)
6. ran with the maf disconnected. Spool was awful (build boost more like a supercharger with a max of ~12psi) and overall, the car was extremely sluggish.
7. checked mechanical timing, looks okay. the pump lock hole and flywheel marks like up (can't tell on the cam, dont have a locking tool)
8. checked cam lobe wear. not "new" but, nowhere near enough wear to cause an issue.
Here's a video of the rough idle. the "clack" seems to get worse after a drive.
https://photos.app.goo.gl/p475NTaHWy5HmHno7
Here's a link to the raw logs
https://drive.google.com/open?id=1FsJyugFYE2qrH6M4buphbsxoJ3VElv_O
I appreciate any insight you guys can give me!
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