Easiest way to check timing belt?

Dadwagon

Well-known member
Joined
May 20, 2018
Location
Canton, ct
TDI
2004 Jetta Wagon
My 04 Jetta wagon has no record of the last time the timing belt was done.
Do I have to pull the valve cover, or does the upper timing belt cover come off separately from the valve cover?

Thanks Dave
 

Mongler98

Top Post Dawg
Joined
Mar 23, 2011
Location
COLORADO (SE of Denver)
TDI
98 Jetta TDI AHU 1.9L (944 TDI swap in progress) I moved so now i got nothing but an AHU in a garage on a pallet.
Cam index, Lockout IP with the pin, and verify flywheel markings.

this is the ONLY way. so yes, you have to take off the valve cover
 

Dadwagon

Well-known member
Joined
May 20, 2018
Location
Canton, ct
TDI
2004 Jetta Wagon
Thanks Mongler

I am a newbie, so can you explain a little further here?

What is cam index and lockout pin
 

AndyBees

Top Post Dawg
Joined
May 27, 2003
Location
Southeast Kentucky
TDI
Silver 2003 Jetta TDI, Silver 2000 Jetta TDI (sold), '84 Vanagon with '02 ALH engine
PD engine???

Why does the Valve Cover need to come off other than to inspect the Cam lobes?

Based on your questions, you need to do a lot of research. You need a Bentley manual that covers your engine. Then when the TB is in place, you will need to set the torsion value using Vag Com Diagnostic Systems (VCDS).

You need a PD engine crankshaft locking tool set similar to this....

https://www.ebay.com/itm/6pcs-Set-D...528679&hash=item2396bff455:g:gvYAAOSwvD5aThvB
 

johnboy00

Veteran Member
Joined
Jun 15, 2000
Location
Bridgewater,Ma.,USA
TDI
2005 Passat Wagon, 2004 Jetta, 2003 Jetta wagon
If I'm reading this right, you are asking is there a way to check the age of the timing belt? the answer is generally no. If you don't know, replace it. There is no other safe option and at 409K (as I saw from one of your other posts) you can assume that its overdue for the following reasons:

The original timing belt spec was every 100K, but at some point VW changed the spec to 80K. Some owners still used the 100K spec anyway. So, the original owner may have done the belt at 100k, 200k and 300k and then got rid of the vehicle rather than do the next belt replacement. Or, using the 80K mile spec, the belt would have been done at 80, 160,240, 320 and then when it gets to 400K owner decides to get rid of it.

Now its certainly possible they did the belt before they got rid of the car but given that its a $750- $1000 expense, its probably unlikely.

Maybe if you look at the belt and it seems brand spanking new, you could take the chance that it was recently replaced.

Timing can be checked as stated above by reading the torsion value in VCDS. It should usually be in the -3 to +3 range but the number is not really an indicator of where you get best performance (setting at 0 is not necessarily ideal).
 
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coalminer16

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Joined
Dec 11, 2008
Location
Central Wisconsin
TDI
Golf 2004
If you have no record it was done right then replace it. The other option is to fail at a inconvenient time stranding you and destroying the engine.

Sent from my SM-G950U using Tapatalk
 

Hyde7278

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Joined
Nov 11, 2012
Location
Central Mich
TDI
2001 Golf GL
Just do it. Cheap insurance from a very expensive repair to fix the damage from a broken belt.
 

jettawreck

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Joined
Aug 2, 2004
Location
Northern Minnesota-55744
TDI
2001 Jetta and 2003 Jetta
If you have no record it was done right then replace it. The other option is to fail at a inconvenient time stranding you and destroying the engine.

Sent from my SM-G950U using Tapatalk

Exactly. Looking at the belt will tell you nothing unless the belt is already shot. Typically some other component fails and destroys an otherwise good "looking" belt.
Unless you have stellar documentation of when the belt was replaced, what parts were actually replaced, who did the work and where the parts were sourced from the only thing to do is consider it past due and get it serviced properly asap.
Almost every VW I see for sale has supposedly had the TB and WP "recently" replaced. Most all have no documentation and haven't actually been done.
 

belome

Top Post Dawg
Joined
Apr 8, 2010
Location
Mid MI
TDI
2002 Jetta GLS TDI 5-speed
Walk into your kitchen, take a good gander at the light bulb and then tell me when it is going to fail.
 

Mike_04GolfTDI

Top Post Dawg
Joined
Nov 19, 2003
Location
Richmond, BC, Canada
TDI
Mine: 2019 Golf R DSG, Wife's: 2015 Golf Comfortline TDI
If you have to ask this, then I think it's fair to assume you aren't going to rebuild the engine yourself when the belt fails, right? Therefore, when it fails, it's going to cost you thousands to get it fixed.

I've had the teeth strip off my belt without warning. $3000 later my car works great with a rebuilt engine. (That was just parts... I did the work myself, otherwise it would be a lot more.) Learn from my misfortune.
 

Carlos_TJ

Veteran Member
Joined
Aug 3, 2014
Location
Tijuana Mexico
TDI
2009 Bora (BXE PD)
Like others said, the belt itself is rarely the component that fails and grenades the engine.
Unfortunately there is no practical way to inspect the roller, water pump, tensioner...
 

Franko6

Vendor , w/Business number
Joined
May 7, 2005
Location
Sw Missouri
TDI
Jetta, 99, Silver`
How to check timing belt with unknown years/ miles.

Timing belt kit replaced....Check!

If there is anybody who can tell you the reason for replacing a timing belt, it's me.

I would guess that roughly 1/2 of thousands of cylinder heads we have rebuilt are due to misinformation from the previous owner. "...Just had a timing belt done..." (That is code for they replaced ONLY the timing belt and nothing else. The big roller, tensioner water pump, belt teeth...blew up and I get the cylinder head..), or the customer figures the timing belt will go 100,000 miles, but completely forget it's 100k OR 5 years... So, unless you want a really great rebuild on your cylinder head, my advice, avoid my excellent cylinder head service. Get a timing belt installed. Follow good advice or get someone whose done a few hundred to install yours.

We offer a very good timing belt kit, loan the tools and can provide excellent Phone/ email technical support.

As for removing the valve cover, I would, but not because you need to when replacing a timing belt. We remove the valve cover to see if there is any adverse wear on the cam. The PD's have a premature wear issue with the cam. If you see galling on the base circle of any cam lobe, you should remove the cam, cam bearings and cam followers and replace them.

We have a very good guide for removing the cam for inspection and unlike a popular one that is out there, it avoids an issue that can cause the tandem pump driver to break. Let us know if you can be any additional help.
 
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