Did you ever figure out what to do for the oil level? I think you should start from scratch to make sure you get it right. Mark the stick on your own and be conservative with the high low points. I just had to do that with my ALH in the T4, I went to where the pickup mushrooms out just before the tube for the low point, and up to the bottom of the windage tray for the high point.
Cool project!
I have all my photos on photobucket, and they still work. Im getting nervous about everything Ive read though.
Archemitis, from my measuring I put a mark that is near the level of the windage tray and another on the stick towards the block/pan interface. I ended up putting about 4.7L in, I may have to adjust things around a little as I go along. I'm not as worried about being low as I am being high. I may still have to add some once the oil is circulated into the oil filter, and the rest of the housings and oilways in the block.
Since the last post things that have been finished:
- Intercooler plumbing is tidied up and I think I'm happy with it. I ended up getting a slightly smaller Mishimoto universal intercooler as it is slightly less tall and I think it will fit behind the bumper a little better.
- I have redone the coolant hoses a little and I think they will be fit better and will be under less stress. Hopefully they don't just blow apart once it builds up heat once we're running.
I think I've managed to short my stock ECU out, as I just can't manage to get the glow plug light to come on and I am having trouble connecting to some of the modules via VCDS. So I went to the part yard and picked up a 2nd BHW ECU and I can get all of the lights to come on and function on the dash, with a few issues.
1. Obviously the immobilizer. The easy thing is to just have this tuned out, and I may end up this way, but I've got the dash, the key/chip, the induction ring around the ignition switch and the stock ECU. I think I'll be able to get the ECU immobilizer info transferred over with VAG-TACHO that I have rented, we shall see. The reason I'm going through all of this is because I want to try and keep the van from getting stolen. I know the Vanagons are much more coveted, but they are stolen here in the PNW not infrequently. It may be false security on my part, but I'll still sleep better at night.
2. the new ECU is in crash shutdown mode, how do I turn this off and reset it?
3. I have a flashing glow plug light. In the BHW ECUs this is typically because of relay 219 or a brake light issue. All of the brake lights are working. I've replaced relay 219 and can feel/hear it clicking and working. Any thoughts?
4. The biggest and most frustrating issue is I'm having a back feed of a few volts, about 2.5V from the ECU to the fuel pump relay and that ends up going back to the relay 219 and prevents it from shutting off when the key is turned off. I have to either pull the battery or the relay 219 out to get it to shut back off. I've traced all the grounds I can see on the ECU wiring diagram, and they all seem to be functioning appropriately. I've traced the wires of the 219 circuit from the battery, to the relay 219, to the ECU and the fuel pump relay, to the fuel pump and the ECU again. There are no extra wires, no faulty grounds, the only thing I can come up with is that the ECU is putting out voltage on the T94/52 pin that I think should be grounded to make the fuel pump come on. Is it not grounding all the way? Does this sound like a ground problem? It has been infuriating and I'm not sure where else to check. I started a post in the TDI 101 forum, I probably should have listed it here or in the passat specific forums.
HERE is a link to it with pictures of the wiring diagrams. Is this a problem with the reverse switch like the last poster mentions? Which wires do I need to bridge to get this working?
Anyways, here is the latest scans with the new immobilized ECU. Keep in mind the airbags and steering wheel are not connected. The first one is a passat scan, the second is the transporter/eurovan scan. Any tips are GREATLY appreciated. Thanks.
Wednesday,18,October,2017,22:30:43:56604
VCDS -- Windows Based VAG/VAS Emulator Running on Windows XP x86
VCDS Version: 17.8.0.1
Data version: 20170721 DS276.2
www.Ross-Tech.com
VIN: WVWVE63B94E285247 License Plate:
Chassis Type: 3B (3B - VW Passat B5 (1997 > 2005))
Scan: 01 02 03 08 15 16 17 19 35 36 37 46 47 55 56 57 58 75 76 77
VIN: WVWVE63B94E285247 Mileage: 323190km-200820miles
-------------------------------------------------------------------------------
Address 01: Engine Labels: 038-906-016-BHW.lbl
Part No SW: 038 997 016 N HW: 028 101 198 2
Component: R4 2,0L EDC G000AG 1388
Revision: 12345678 Serial number: VWZ7Z0D9744501
Coding: 0150034
Shop #: WSC 23337 444 66590
VCID: 2959BEB583243E0EFD-5140
8 Faults Found:
18017 - Crash Shut-Down Activated
P1609 - 000 - - Intermittent
Freeze Frame:
RPM: 1050 /min
Torque: 44.0 Nm
Speed: 39.0 km/h
Load: 0.0 %
Voltage: 14.14 V
Bin. Bits: 00001011
Torque: 166.0 Nm
Torque: 0.0 Nm
16791 - EGR Sensor 2
P0407 - 000 - Signal too Low
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Lambda: -1.3 %
Mass Air / Rev.: 725.0 mg/str
Mass Air / Rev.: 0.0 mg/str
Bin. Bits: 00000000
18080 - Coolant Fan Control 1
P1672 - 000 - Open or Short to Ground
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 11.93 V
Bin. Bits: 00001000
Temperature: 14.4°C
Duty Cycle: 0.0 %
18034 - Powertrain Data Bus
P1626 - 000 - Missing Message from TCU
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 11.93 V
Bin. Bits: 00001000
Bin. Bits: 00000000
Bin. Bits: 10000100
18057 - Powertrain Data Bus
P1649 - 000 - Missing Message from ABS Controller
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 11.93 V
Bin. Bits: 00001000
Torque: 140.0 Nm
Bin. Bits: 00000000
18044 - Powertrain Data Bus
P1636 - 000 - Missing Message from Airbag Controller
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 11.93 V
Bin. Bits: 00001000
Torque: 140.0 Nm
Torque: 108.0 Nm
17949 - Fuel Pump Relay (J17)
P1541 - 000 - Open Circuit
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 12.01 V
Bin. Bits: 00001000
Bin. Bits: 0
(no units): 0.0
17978 - Engine Start Blocked by Immobilizer
P1570 - 000 - - MIL ON
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 12.01 V
Bin. Bits: 00001000
Bin. Bits: 00000000
(no units): 0.0
Readiness: 0 0 0 0 0
-------------------------------------------------------------------------------
Address 15: Airbags Labels: 1J0-909-60x-VW3.lbl
Part No: 1J0 909 603 CK
Component: AIRBAG VW3 - V04
Coding: 17227
Shop #: WSC 02743
VCID: 74E79FC1446633E69E-4B00
3 Faults Found:
00588 - Airbag Igniter; Driver Side (N95)
32-00 - Resistance Too High
00589 - Airbag Igniter 1; Passenger Side (N131)
32-00 - Resistance Too High
00532 - Supply Voltage B+
07-10 - Signal too Low - Intermittent
-------------------------------------------------------------------------------
Address 17: Instruments Labels: 3B0-920-xx5-17.lbl
Part No: 3B0 920 929 C
Component: KOMBI+WEGFAHRSP VDO V04
Coding: 15235
Shop #: WSC 23345
VCID: 275DB88DC530087EEB-5106
WVWVE63B94E285247 VWZ7Z0D9238547
6 Faults Found:
00771 - Fuel Level Sensor (G)
30-00 - Open or Short to Plus
01177 - Engine Control Unit
65-10 - Unauthorized - Intermittent
01316 - ABS Control Module
49-00 - No Communications
01321 - Control Module for Airbags (J234)
49-00 - No Communications
01315 - Transmission Control Module
49-00 - No Communications
01336 - Company Data Bus for Comfort System
49-00 - No Communications
-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels: 6N0-909-901-19.lbl
Part No: 6N0 909 901
Component: Gateway K<->CAN 0001
Coding: 00006
Shop #: WSC 05311
VCID: 70EF93D1307E0FC67A-5106
4 Faults Found:
01316 - ABS Control Module
49-00 - No Communications
01321 - Control Module for Airbags (J234)
49-00 - No Communications
01315 - Transmission Control Module
49-00 - No Communications
01336 - Company Data Bus for Comfort System
49-00 - No Communications
End-------------------------(Elapsed Time: 05:31)--------------------------
Wednesday,18,October,2017,22:53:22:56604
VCDS -- Windows Based VAG/VAS Emulator Running on Windows XP x86
VCDS Version: 17.8.0.1
Data version: 20170721 DS276.2
www.Ross-Tech.com
VIN: WVWVE63B94E285247 License Plate:
Chassis Type: 3B (7D - VW Transporter/Multivan (1996 > 2004))
Scan: 01 02 03 08 15 17 18 19 22 25 35 37 56
VIN: WVWVE63B94E285247 Mileage: 323190km-200820miles
-------------------------------------------------------------------------------
Address 01: Engine Labels: 038-906-016-BHW.lbl
Part No SW: 038 997 016 N HW: 028 101 198 2
Component: R4 2,0L EDC G000AG 1388
Revision: 12345678 Serial number: VWZ7Z0D9744501
Coding: 0150034
Shop #: WSC 23337 444 66590
VCID: 2959BEB583243E0EFD-5140
8 Faults Found:
18017 - Crash Shut-Down Activated
P1609 - 000 - - Intermittent
Freeze Frame:
RPM: 1050 /min
Torque: 44.0 Nm
Speed: 39.0 km/h
Load: 0.0 %
Voltage: 14.14 V
Bin. Bits: 00001011
Torque: 166.0 Nm
Torque: 0.0 Nm
16791 - EGR Sensor 2
P0407 - 000 - Signal too Low
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Lambda: -1.3 %
Mass Air / Rev.: 725.0 mg/str
Mass Air / Rev.: 0.0 mg/str
Bin. Bits: 00000000
18080 - Coolant Fan Control 1
P1672 - 000 - Open or Short to Ground
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 11.93 V
Bin. Bits: 00001000
Temperature: 14.4°C
Duty Cycle: 0.0 %
18034 - Powertrain Data Bus
P1626 - 000 - Missing Message from TCU
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 11.93 V
Bin. Bits: 00001000
Bin. Bits: 00000000
Bin. Bits: 10000100
18057 - Powertrain Data Bus
P1649 - 000 - Missing Message from ABS Controller
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 11.93 V
Bin. Bits: 00001000
Torque: 140.0 Nm
Bin. Bits: 00000000
18044 - Powertrain Data Bus
P1636 - 000 - Missing Message from Airbag Controller
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 11.93 V
Bin. Bits: 00001000
Torque: 140.0 Nm
Torque: 108.0 Nm
17949 - Fuel Pump Relay (J17)
P1541 - 000 - Open Circuit
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 12.01 V
Bin. Bits: 00001000
Bin. Bits: 0
(no units): 0.0
17978 - Engine Start Blocked by Immobilizer
P1570 - 000 - - MIL ON
Freeze Frame:
RPM: 0 /min
Torque: 202.0 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 12.01 V
Bin. Bits: 00001000
Bin. Bits: 00000000
(no units): 0.0
Readiness: 0 0 0 0 0
-------------------------------------------------------------------------------
Address 15: Airbags Labels: 1J0-909-60x-VW3.lbl
Part No: 1J0 909 603 CK
Component: AIRBAG VW3 - V04
Coding: 17227
Shop #: WSC 02743
VCID: 74E79FC1446633E69E-4B00
3 Faults Found:
00588 - Airbag Igniter; Driver Side (N95)
32-00 - Resistance Too High
00589 - Airbag Igniter 1; Passenger Side (N131)
32-00 - Resistance Too High
00532 - Supply Voltage B+
07-10 - Signal too Low - Intermittent
-------------------------------------------------------------------------------
Address 17: Instruments Labels: 3B0-920-xx5-17.lbl
Part No: 3B0 920 929 C
Component: KOMBI+WEGFAHRSP VDO V04
Coding: 15235
Shop #: WSC 23345
VCID: 275DB88DC530087EEB-5124
WVWVE63B94E285247 VWZ7Z0D9238547
6 Faults Found:
00771 - Fuel Level Sensor (G)
30-00 - Open or Short to Plus
01177 - Engine Control Unit
65-10 - Unauthorized - Intermittent
01316 - ABS Control Module
49-00 - No Communications
01321 - Control Module for Airbags (J234)
49-00 - No Communications
01315 - Transmission Control Module
49-00 - No Communications
01336 - Company Data Bus for Comfort System
49-00 - No Communications
-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels: 6N0-909-901-19.lbl
Part No: 6N0 909 901
Component: Gateway K<->CAN 0001
Coding: 00006
Shop #: WSC 05311
VCID: 70EF93D1307E0FC67A-5124
4 Faults Found:
01316 - ABS Control Module
49-00 - No Communications
01321 - Control Module for Airbags (J234)
49-00 - No Communications
01315 - Transmission Control Module
49-00 - No Communications
01336 - Company Data Bus for Comfort System
49-00 - No Communications
End-------------------------(Elapsed Time: 03:20)--------------------------