Swapping "vac box"/moo valve with single use N75 valve

Sheppy

Active member
Joined
Oct 28, 2009
Location
Worcestershire
TDI
Polo GT TDi, 2260, Stock injectors, 225bhp
Hello,

I have the multi vac box on my Polo



All it does now is control the turbo, it never did anti shudder (electric on the BLT) and I don't have EGR anymore

I want to delete it so I can access my top mounts to adjust damping/rebound/camber easily

I don't want to relocate it, reasons:
- Expensive to replace
- Big and ugly
- Heavy (every gram counts)
- Its my engine bay and my car and I want what I want :D

I want to swap it with the "golf" N75 valve:



Wiring and vac line I've got sorted.

My question is, do they behave differently? In real explicit terms:

Does a specified amount of voltage to both valves result in the same vacuum on both valves.

Or are they scaled differently - if so, is there a linearisation map for it

Think along the lines of swapping a 3 bar MAP sensor for a 4 bar MAP sensor
 

Vince Waldon

Top Post Dawg
Joined
Apr 25, 2009
Location
Edmonton AB Canada
TDI
2001 ALH Jetta, 2003 ALH Wagon, 2005 BEW Wagon
Not familiar with the multi-vac device currently in your Polo, but I can tell you that the N75 is a bang-bang valve... meaning it is either on or off. 12V or 0V.

The ECU controls it using pulse-width modulation, but I don't believe it's a calibrated system per-se, rather just simple closed-loop control where it simply adjusts the PCM signal until the MAP reports the targeted boost.
 

ryanp

Vendor
Joined
Jun 22, 2008
Location
Barnsley, South Yorkshire, UK
TDI
Arosa CR - 550hp - 9.7 @ 150mph 1/4 Mile, Citigo 4x4 CR TDi - 340hp, Caddy 2.0 CR 4x4 TDI - 300+hp, Golf Mk2 Van 1.9 TDI - was 290hp, Mk5 Ibiza 2.0 FR TDi - 270hp, BMW 135d - 360hp, BMW 330d - 335hp, BMW 335d - 380hp + a few more ........
they both work the same, we do it all the time, they work on 5v too!
 

Sheppy

Active member
Joined
Oct 28, 2009
Location
Worcestershire
TDI
Polo GT TDi, 2260, Stock injectors, 225bhp
Perfect!

Ryan gave me the answer I was looking for and very interesting to know how it works re: pulse width modulation. Thank you both
 

R-TDIGR

Veteran Member
Joined
May 30, 2009
Location
SR
TDI
GOLF TDI
i am interested in doing this conversion also.
can one of you help with the wiring info? what wires on the plug to use for the N75 valve...

thanks
 

Mongler98

Top Post Dawg
Joined
Mar 23, 2011
Location
COLORADO (SE of Denver)
TDI
98 Jetta TDI AHU 1.9L (944 TDI swap in progress) I moved so now i got nothing but an AHU in a garage on a pallet.
Hello,
- Heavy (every gram counts)
- Its my engine bay and my car and I want what I want :D
So I take it you starve yourself and make sure you take a big hard poo before you hit the race track?
100 lbs. = 0.10 second in a 1/4 mile ripem, I get it.

My 2 cents! You’re obviously getting a tune right? Just delete it and put the boost right into the waste gate actuator and adjust the rod to gain more boost like you do on the Cummins. If you’re that uptight about 12 ounces of parts, then you’re going for all out 110% ripems right? With this argument, you don’t need it at all. You don’t need half the crap in your engine bay.
 

[486]

Top Post Dawg
Joined
Mar 1, 2014
Location
MN
TDI
02 golf ALH
So I take it you starve yourself and make sure you take a big hard poo before you hit the race track?
100 lbs. = 0.10 second in a 1/4 mile ripem, I get it.
My 2 cents! You’re obviously getting a tune right? Just delete it and put the boost right into the waste gate actuator and adjust the rod to gain more boost like you do on the Cummins. If you’re that uptight about 12 ounces of parts, then you’re going for all out 110% ripems right? With this argument, you don’t need it at all. You don’t need half the crap in your engine bay.
very interested how you can control a vacuum actuator with boost

it's sprung the wrong direction for one, and for two, the diaphragm's on the wrong side of the internal can shaped washer dealie (that dingus that keeps the diaphragm from tearing)
 

Mongler98

Top Post Dawg
Joined
Mar 23, 2011
Location
COLORADO (SE of Denver)
TDI
98 Jetta TDI AHU 1.9L (944 TDI swap in progress) I moved so now i got nothing but an AHU in a garage on a pallet.
Change the actuator to boost controlled, solved for my point. You could just weld the waste gate shut and run a boost blow off and fix with tune. Aside from that, no I guess not. I thought the n75 is a boost regulator not a vacuum regulator?
You mentioned the n75 so that’s why I thought your turbo was boost controlled actuator.
 

R-TDIGR

Veteran Member
Joined
May 30, 2009
Location
SR
TDI
GOLF TDI
Can anyone help with the wiring info of the "vac box"? what wires on the plug to use for the N75 valve...
To convert the vacuum box to the standard N75.
 

ketchupshirt88

Veteran Member
Joined
Oct 31, 2012
Location
waupaca, WI
TDI
2005 Passat daily, a bunch of others in the graveyard out back...
Change the actuator to boost controlled, solved for my point. You could just weld the waste gate shut and run a boost blow off and fix with tune. Aside from that, no I guess not. I thought the n75 is a boost regulator not a vacuum regulator?
You mentioned the n75 so that’s why I thought your turbo was boost controlled actuator.
N75 is controlling boost to wastegate actuator on A3/B4 but N75 controls vacuum to the vane actuator on VNT cars.

It is weird that VW uses the same nomenclature for these but I think that's where the misunderstanding here is...
 

Boost86

New member
Joined
Oct 22, 2017
Location
South Africa
TDI
Seat ibiza cupra 1.9Tdi
Can anyone help with the wiring info of the "vac box"? what wires on the plug to use for the N75 valve...
To convert the vacuum box to the standard N75.


Wire 3 and 5 from the plug on your original vac box loom go to the N75.
 

Mongler98

Top Post Dawg
Joined
Mar 23, 2011
Location
COLORADO (SE of Denver)
TDI
98 Jetta TDI AHU 1.9L (944 TDI swap in progress) I moved so now i got nothing but an AHU in a garage on a pallet.
N75 is controlling boost to wastegate actuator on A3/B4 but N75 controls vacuum to the vane actuator on VNT cars.

It is weird that VW uses the same nomenclature for these but I think that's where the misunderstanding here is...
is it the same part #? If it is, it makes sense, its just a metered controlled valve
 

ketchupshirt88

Veteran Member
Joined
Oct 31, 2012
Location
waupaca, WI
TDI
2005 Passat daily, a bunch of others in the graveyard out back...
they are not the same part number.

The MK4's N75 looks (and works) just like the N18 EGR solenoid on your MK3 except white where the hoses go instead of black.
 
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