Vr6 sachs clutch kit installed
Acknowledging this is a long silent thread..........
After procrastinating for years, I finally installed my clutch setup which included a pullyard g60 oem flywheel and vr6 clutch and pressure plate. When I saw this thread, I was debating whether I should get the recommended friction plate. It would have cost me another $150 for it in addition to the $220 I already put out for the clutch/pressure plate combo.
After much gnashing of teeth, I cheaped out and went with what I had. After testing it for a 20 miles, I can tell there's something there when I depress the clutch pedal, and it goes away. But it's really nothing. It's comparable to adding an acoustic guitar part to the mix in a rock song. The TDI is loud under the hood anyway. My fear of anticipation was way worse than reality. The pedal feel is soft. Engagement is on the soft side. No slippage under any condition.
My old dmf flywheel was still in good shape after 120,000 miles. The old pp needed replacement. The reason I replaced my clutch was I could not shift to 1st or reverse while the engine was running without crunching it. The cause of it all was neither the flywheel nor the pp. It was the original throwout bearing. Some parts of it are plastic and 5/16 of its thickness was sheared off by the old owner, causing the low pedal engagement. I did not find any situation similar to mine when I researched the forums.
Before installing my SMF, I went through several months of replacing the slave cylinder and bleeding the lines maniacally, to no effect.
So my 2 cents is VR6 clutch is an acceptable option for a stock sedate ALH Beetle TDI. Next time I would probably go with a Luk DMF setup or the "quiet" smf clutch depending on price. I am not a performance driver so I don't need the extra headroom for abuse.