Passat ATJ 5 Speed gearbox DUK clutch 240mm instead of 228mm

Edwin

New member
Joined
Aug 24, 2018
Location
Lithuania
TDI
pd115
Hello, one question for you guys, can passat b5 ATJ front wheel drive 2000.06 5 speed clutch be 240mm instead of 228mm? Audi workshop manual website says that DUK gearbox clutch is 240mm, but mine is 228mm. It's possible to fit bigger flywheel there without any major modifications?
 

vwztips

Veteran Member
Joined
Aug 30, 2009
Location
Greenville, SC
TDI
2005 Passat GLS Wagon TDI 5 spd manual w/BSM delete 2011 Tiguan TDI/DSG 2005 Audi A4 Avant 6MQ TDI 2011 BMW X5 35d
If it is a 240mm SMF then possibly.
If it is a 240mm DMF then you will need a 5.5mm spacer between the gearbox and engine. If you are stock the 1.9tdi 228mm SMF or DMF clutch will be fine.
 

Edwin

New member
Joined
Aug 24, 2018
Location
Lithuania
TDI
pd115
Thank you. This car isn't stock. I think 240mm DMF is the way to go and if this thing fits into gearbox housing without grinding something inside that's will be perfect.
 

vwztips

Veteran Member
Joined
Aug 30, 2009
Location
Greenville, SC
TDI
2005 Passat GLS Wagon TDI 5 spd manual w/BSM delete 2011 Tiguan TDI/DSG 2005 Audi A4 Avant 6MQ TDI 2011 BMW X5 35d
The 240mm DMF won't fit without the spacer. Your car may already have it. Not sure.
 
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