Dealership cause damaged to my motor

Shark181

New member
Joined
Feb 12, 2012
Location
Dover DE
TDI
1999 golf TDI
I have taken my 05 jetta tdi to a dealership. They installed a new fuel, and did not set the timing. As thy tried to start the motor they broke 4 rocket arms. Now they just want to place the head and valve train. They said they did a visal insteped of the piston and say there is no damage to the lower end (short block). I believe when the piston hits the valves there is damage to the lower end. The delaship is paying for the head and valve because they did damage. I have issue for the long term. Any thoughts????
 

mr.loops

Veteran Member
Joined
Nov 24, 2010
Location
Kelowna
TDI
2002 jetta, 2003 Bora 1.8T
What did the dealership install?

I would edit your post for grammatical errors


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GoFaster

Moderator at Large
Joined
Jun 16, 1999
Location
Brampton, Ontario, Canada
TDI
2006 Jetta TDI
It's hard to understand what you wrote. "A new fuel"? Fuel is a liquid that you put in the fuel tank. Do you mean a fuel FILTER? Or a fuel PUMP? Or a fuel INJECTOR? Or something else?

On your "pumpe-duse" engine, there is no need to "set the timing" if you service any of the above items. Maybe it's something else ... Timing belt, perhaps? Except that even if the timing is wrong, it won't break "rocker arms" - because those are used for operating the injectors, and those don't care if they are mis-timed. The consequence of those being mis-timed is that the engine doesn't start. Except that the only way those can be mis-timed is if the camshaft timing is wrong. But then what breaks isn't the "rocker arms". It can be the "lifters", or the valves themselves.

Now ... On to what I think you really meant.

"They installed a new timing belt, and did not set the timing. As they tried to start the motor, they broke 4 lifters." ... "They said they did a visual inspection of the piston and there is no damage to the lower end (short block)."

Is that what you really meant? If it is NOT what you really meant, then please explain, and disregard what I am about to say. Otherwise, if it is what you really meant ...

Piston and valve collisions should not result in damage to the bottom end of the engine unless the collision is such that the valve itself breaks and smashes around inside the cylinder. I suspect that if their "visual inspection" said there is no damage, this isn't what happened, and thus, there really is no damage to the bottom end.

What can happen is that even if the valve did not break at that time, the valve stem is weakened, and if not replaced, it may fail shortly afterward. Thus, their offer to replace the cylinder head and valve train is thus completely reasonable. Accept their offer, get a warranty on the repair, then keep on driving and stop worrying. The bottom end of the engine is fine.
 

Mongler98

Top Post Dawg
Joined
Mar 23, 2011
Location
COLORADO (SE of Denver)
TDI
98 Jetta TDI AHU 1.9L (944 TDI swap in progress) I moved so now i got nothing but an AHU in a garage on a pallet.
I would have them replace the engine, on their dime or pay you out a massive settlement 2x the value of the car or full refund plus the cost of a local guru to fix it plus your time.
I'm not surprised in the least. So I'm assuming you ment that they replaced the fuel pump (ip) and messed up the head, valves and cam?
 

jokila

Vendor
Joined
Dec 3, 2004
Location
Houston, Texas
TDI
2003 Jetta GLS, Manual
I would have them replace the engine, on their dime or pay you out a massive settlement 2x the value of the car or full refund plus the cost of a local guru to fix it plus your time.
I'm not surprised in the least. So I'm assuming you ment that they replaced the fuel pump (ip) and messed up the head, valves and cam?
That's certainly unrealistic in my view.

He needs to be made whole again and your request is looking for punitive damages that no one is going to just give up without a fight.
 

GoFaster

Moderator at Large
Joined
Jun 16, 1999
Location
Brampton, Ontario, Canada
TDI
2006 Jetta TDI
Reasonable expectations will most likely result in a reasonable outcome. (They've already offered to replace the cylinder head and valve mechanism ... reasonable.)

Unreasonable expectations will almost certainly result in push-back and a fight. Expecting an entire replacement engine? On something that has been out of production for 14 years ... Not happening. Any replacement engine you hypothetically get is going to be coming from a wrecking yard - and be almost a complete unknown in terms of its history and maintenance records. They don't make those engines new any more.

Why struggle, when a reasonable offer was already made? Take them up on it, let them do it, and quit worrying.

I could understand putting up a fight if the dealer had failed to accept responsibility, but not in this situation.
 

jmodge

Top Post Dawg
Joined
Jun 18, 2015
Location
Greenville, MI
TDI
2001 alh Jetta, RC2 w/.205's 5speed daily summer commuter and 2000 alh Jetta 5spd swap, 2" lift, hitch, stage 3 TDtuning w/.216's winter cruiser, 1996 Tacoma ALh
You may request the results of piston to deck measurements to confirm there is no rod damage
 

turbocharged798

Veteran Member
Joined
May 21, 2009
Location
Ellenville, NY
TDI
99.5 black ALH Jetta;09 Gasser Jetta
I am guessing what happened is they installed new fuel INJECTORS and didn't set the lash properly and the injector rockers bottomed out and broke. In that case there will be no piston to valve contact at all unless the timing belt broke. The head and injectors are probably trashed though.
 

Mike_04GolfTDI

Top Post Dawg
Joined
Nov 19, 2003
Location
Richmond, BC, Canada
TDI
Mine: 2019 Golf R DSG, Wife's: 2015 Golf Comfortline TDI
There is likely no damage to the bottom end or pistons.

I had a timing belt fail at highway speed, valves hit the pistons, and lifters were ruined. The bottom end was fine.

I must admit, it’s difficult to decipher exactly what happened to your engine based on your description.
 
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