2.0 TDI PD Remap PPD 1.2 - need some informations

1komma9pd

Member
Joined
Apr 16, 2014
Location
Germany
TDI
Fabia 1.9 AXR
Hello,
today I was wondering about the maps from a original BMN Engine (2.0 TDI PD DPF 170hp)
My friend got his Seat Leon tuned and thinks it is only a light tune. The tuner put hands on the duration maps, quantity and turbo. But what about the IQ-Limiter map? Original it is limited to 70mg but also the Inj. Quantity maps have more than 70mg @ 400NM but I think the IQ limiter map still holds it on 70mg ..... am I correct?
the tuner puts the IQ from 70 to 75mg (2000-4000rpm) but the ECU holds it down to 70 cause of the IQ Limiter map?
at the bottom is the original file from the BMN engine where iq limiter is set to 70 but IQ maps sometimes already over 70mg
Other Questions:
- how much iq is supported by the original nozzles?
- I think the least part is the clutch? how much torque could handle the clutch? (car has run 170.000km )

what are the following maps in the BMN file? they contained raised values comparing the original file
52D94
52F56
5533C

Here is the download for original BMN file > https://drive.google.com/file/d/0B9wC_lrIvdl1bDJQUzdncXJXSEE/edit?usp=sharing
 

Mako

Veteran Member
Joined
Apr 4, 2011
Location
Cape Town
TDI
AMFPolo 1.4 TDI 100%Biodiesel, AHF Golf TDI 100% Biodiesel, AHF Golf TDI Wagon 100% Biodiesel, VW Syncro 3CT Kombi 100% Biodiesel, Corsa 1.7D 100% Biodiesel
I can't read that file.
 

Mako

Veteran Member
Joined
Apr 4, 2011
Location
Cape Town
TDI
AMFPolo 1.4 TDI 100%Biodiesel, AHF Golf TDI 100% Biodiesel, AHF Golf TDI Wagon 100% Biodiesel, VW Syncro 3CT Kombi 100% Biodiesel, Corsa 1.7D 100% Biodiesel
Do you have a 512KB Bin? I see a much bigger file.
 

1komma9pd

Member
Joined
Apr 16, 2014
Location
Germany
TDI
Fabia 1.9 AXR
It is a Siemens PPD 1.2 ECU and not for example an EDC15 ECU which uses 512kb
the Siemens PPD 1.2 uses 2mb !
 

Mako

Veteran Member
Joined
Apr 4, 2011
Location
Cape Town
TDI
AMFPolo 1.4 TDI 100%Biodiesel, AHF Golf TDI 100% Biodiesel, AHF Golf TDI Wagon 100% Biodiesel, VW Syncro 3CT Kombi 100% Biodiesel, Corsa 1.7D 100% Biodiesel

duke21

Veteran Member
Joined
Jun 26, 2013
Location
Croatia
TDI
2.0 TDI BMN
Many tuners i asked, said that around 220-240hp is max that can be gained from these injectors. So i do not need even bigger turbo then stock 1749vc?? Please share your experiences.
 

deliver1003

Member
Joined
Nov 13, 2014
Location
Hungary
TDI
A3 PPD 170
Hi duke,

Now i've got 81mg/str.
It provides over 230 HP. (75mg was 230)
Soon i'll measure the power with this new remap.

Then i will show the results.

I think a 2056 is a healthy upgrade for stock injectors.
1749 is a little weak for high end revs.
 

duke21

Veteran Member
Joined
Jun 26, 2013
Location
Croatia
TDI
2.0 TDI BMN
Tnx for reply! I'm going soon in Slovenia for a new remap. I have 2260vk and expecting to get all i can from original injectors. How much duration and SOI you use for 81mg?
 

deliver1003

Member
Joined
Nov 13, 2014
Location
Hungary
TDI
A3 PPD 170
I dont really know much about soi and duration :) ask my tuner :)
I pretty much think, that you dont need 2260 for stock injectors. I have 1.6 bar max boost. This produces 230hp+ safely without noticable smoke. And spools up really fast, around 2000 rev. I really love it.
 

duke21

Veteran Member
Joined
Jun 26, 2013
Location
Croatia
TDI
2.0 TDI BMN
I'm not an expert but i'm very interested in tuning and trying to learn. Please can you tell how much max boost you have in 2-3-4-5 gear?

Now with 1.6bar in 3rd gear i have much smoke.
 

duke21

Veteran Member
Joined
Jun 26, 2013
Location
Croatia
TDI
2.0 TDI BMN
I'm dissapointed how people don't want share any information. While they were learning here and asked for help then everything was great, but when i ask for some info, then they won't tell.

I need to know how much duration and SOI i can use with this engine safely. Obviously 56* was too much. EGT's were not high. Head cracked.
 
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