Shudder / stutter / surging / nailing / long-start

crazyj

Active member
Joined
Feb 4, 2009
Location
Edmonton, AB
TDI
2009 Jetta Wagon TDI
Hi All, hopefully someone out there can help me diagnose my troubled engine.

I have a plethora of woes, but no smoking gun.

2009 CBEA 6MT post-fix with cold weather intercoller done this winter (had a no start event). I figured I’d post here to avoid the PD responses from the A5 forum

-random (often) surging. Feels like someone playing with my throttle while I’m driving. VCDS shows exhaust temps jumping into the 800 Celsius range. Probably regen. Highly annoying.

-limp mode. Twice now it has gone into limp mode without throwing the engine light. Some kind of code was generated but not permanently stored

-clatter/nailing. When it’s not surging uncontrollably, the clatter (and sometimes what I’d class more as injector nailing) is so much worse than I remember pre-fix (and I think it got worse after the winter no-start / intercoller episode). Like someone slapping a spatula between two boards quickly. Really it runs well with the familiar gravelly diesel noises less than 10% of the time. But it does.

-long start. This started recently. She has never cranked more than a second or two but recently, randomly at home first thing in the morning or mostly predictably at work at the end of the day, it cranks for 5 or 6 seconds, starts but misses for about a city block and then sort of snaps out of it.

-no codes. With exception being the times it went to limp mode

I’m at the end of my rope. I really hate driving it now. Dealership claims this is normal but it didn’t behave anything like this before the fix and I don’t think any diesel should clatter this badly or have any of these problems.

I’ve got a VCDS. Are there parameters i should be watching? Are any of these symptoms leading up to something catastrophic? I’m just about ready to tune it but I don’t want to lose my warranty and have an injector blow up or an HPFP implosion.

-
 

crazyj

Active member
Joined
Feb 4, 2009
Location
Edmonton, AB
TDI
2009 Jetta Wagon TDI
This has been ongoing for 6mos. Multiple fuel filters. Many tanks of diesel

No codes, so I’m not sure what you think I should scan.
 

crazyj

Active member
Joined
Feb 4, 2009
Location
Edmonton, AB
TDI
2009 Jetta Wagon TDI
Original HPFP. 250,000km. Canadian car that has always had good fuel, so I don’t know that I’m overly concerned about the pump.
 
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