Something odd happened on the way home

Almost1

Veteran Member
Joined
Aug 23, 2019
Location
Baltimore
TDI
'96 B4 Sedan
I was cruising on the highway doing 55 when I came up to someone going way below the speed limit. I was feeling good and decided to push the car some and downshifted to 3rd to get ready to pass. Now my clutch is on the edge of slipping, so I always make sure it's fully engaged before giving throttle. I rev matched to get me into gear ~3500 or so, make sure my foot is off the clutch, and floor it only to find the power cut and a HUGE and I mean HUGE cloud of black smoke poured out the back. I let off the throttle and upshifted back into 5th and the car acted like nothing happened. Power is back, clear road behind me, no weird noises. Later down the road I try to recreate the event doing exactly what I did before, 3rd, 3500, full clutch, full gas, and the power was there like it normally is. I'm thinking it was either my wastegate sticking or the n75 valve leaking by. Anyone have any other ideas?

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Mongler98

Top Post Dawg
Joined
Mar 23, 2011
Location
COLORADO (SE of Denver)
TDI
98 Jetta TDI AHU 1.9L (944 TDI swap in progress) I moved so now i got nothing but an AHU in a garage on a pallet.
probably sticky wastegate.
any mods? even a stock or firaly stock AHU/ ALH wont smoke very much at all when a boot pipe comes apart.
a HUGE and i mean HUGE cloud of black smoke means you some how lost boost and overfueled at the same time. Do you have VCDS? i would just check the health of your injection and what the QA is set at. i would also start making logs and try and do this again. might be a fueling issue or leaking nozzle. I have a similar issue but it is about 1,000 x worse than yours and i can do it every time. down shift and hit it after a briefe high down rev and i can shoot flames and sparks of soot out my pipe! its called too much fuel lol.
Your not too far from me. if you don't have VCDS i could help you out!
 

Phi1osopher

Veteran Member
Joined
Jul 31, 2019
Location
Austin, TX
TDI
'96 B4V TDI Passat Wagon
+1 Black smoke usually is from too much fuel or not enough air, which could happen if the turbo wasn't dumping enough air into the system, which could happen if your waste gate wasn't closing....
Have you inspected those vacuum hoses recently? mine were pretty ugly before I replaced them a few months back.
 

Almost1

Veteran Member
Joined
Aug 23, 2019
Location
Baltimore
TDI
'96 B4 Sedan
Car is tuned. Malone stage 2 with Bosio 1016 nozzles with about 5k miles on them. QA set at 4.2 and timing is dead center. I replaced all the vacuum lines including the one in the ECU about 10k miles ago. Exhaust is new with a catless downpipe. I replaced the injection pump after I had the problem with high injector deviation, and it's been perfect since.

I'm thinking since I couldn't get it to do it again that my wastegate is on its way out

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Vince Waldon

Top Post Dawg
Joined
Apr 25, 2009
Location
Edmonton AB Canada
TDI
2001 ALH Jetta, 2003 ALH Wagon, 2005 BEW Wagon
My guess: matting the pedal under those conditions gave you compressor stall: more heat (energy) flooded the turbo than the turbo could turn into kinetic energy at the speed it was rotating at and the blades stalled... resulting in too much fuel to air and a ton of black smoke. It cleared itself eventually, the turbo started to spin, and off you went.

Compressor stall is not unheard of with extra fueling and big nozzles and it tends to happen when one stamps on it aggressively with the turbo at fairly low speeds. I had an ALH once that was in the same boat... when I floored it to pass someone going really slow in front of me. Very low power, big cloud of black smoke, engine cough cough cough. 15 seconds later excessive fueling resolved, turbo spun up, and normal function returned.
 

ToddA1

Top Post Dawg
Joined
Aug 3, 2011
Location
NJ 08002
TDI
'96 B4V, '97 B4 (sold), '97 Jetta (scrapped)
This happened a few times to me, but only when the car was cold. I also lost power, until the extra fuel cleared itself out. Bigger nozzles and tune... I think this used to be referred to as “warp field collapse”?

Now, I just avoid getting on it, until it’s warmed up a bit. Issue solved.

-Todd
__________________
 

Almost1

Veteran Member
Joined
Aug 23, 2019
Location
Baltimore
TDI
'96 B4 Sedan
This happened a few times to me, but only when the car was cold. I also lost power, until the extra fuel cleared itself out. Bigger nozzles and tune... I think this used to be referred to as “warp field collapse”?

Now, I just avoid getting on it, until it’s warmed up a bit. Issue solved.

-Todd
__________________
Oh that's what warp field collapse refers to? I thought it was another term for limp mode.

Thanks for the insight everyone. It hasn't happened since. The car was only running for about 5 minutes or so. That very well could've been why.

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Mongler98

Top Post Dawg
Joined
Mar 23, 2011
Location
COLORADO (SE of Denver)
TDI
98 Jetta TDI AHU 1.9L (944 TDI swap in progress) I moved so now i got nothing but an AHU in a garage on a pallet.
“warp field collapse”
10/10
i remember those days and those threads.
in a nutshell, your building up fuel and when it goes bang it essentially forces the turbo to spool up but then it reverses and basically causes the turbo to spin backwards or "surge" this causes issues and basically bad things over time.
its more complicated than this but eh, good enough for a quick post.


just fix your clutch. SBC stage 2 endurance is probably one of the best daily driver clutches you can get for the price.
 
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