concours
Veteran Member
- Joined
- Jul 4, 2001
- Location
- Kensington, NH
- TDI
- 2006.6 Jetta GLS 5 speed 125,000 miles, 2001.5 Jetta GLS 5-speed, Tornado Red, Monsoon w/CD changer
Lost my plate lights, replaced the bulbs... no joy. Checked the fuse, good, voltage both sides. No V at the sockets (by the way, smear your screws for the lights with grease on the threads like I did years ago. The stainless screws and carbon steel trunk corrode wildly) Started with the travel loop next, BINGO, lights flickered when I wiggled it. Disassembled the trunk lid liner and unplugged the harness from the lights, trunk release and trunk closed switch. Removed the trunk lining around the CD changer and pulled some slack in the harness. Chopped it there and up inside the trunk lid. I happened to have some 6 conductor 18 ga. stranded cable, (you only need 5) so I stripped it and removed one, fished it through the rubber travel loop with the moulded ends, made a color code conversion chart for myself. Soldered and shrink wrapped it at both ends. Remember to stagger your splices so you don't end up with a big lump in the harness, and it also reduces the chance of shorting together should you get a needle (sharp wire strand) stick through your shrink tubing. The OEM wire insulation is stiff and brittle (fine for stationary wiring) but didn't cut it flexing. Two wires were broken, the other three had insulation that was cracked wide open, conductor just hadn't broken yet.
Just thought I'd share this failure in case someone has intermittent plate lights or trunk release issue... these wires were close to shorting together which could cause some funny things to happen.
Just thought I'd share this failure in case someone has intermittent plate lights or trunk release issue... these wires were close to shorting together which could cause some funny things to happen.
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