TDI Power Enhancements Discussions about increasing the power of your TDI engine. i.e. chips, injectors, powerboxes, clutches, etc. Handling, suspensions, wheels, type discussion should be put into the "Upgrades (non TDI Engine related)" forum. Non TDI vehicle related postings will be moved or removed. Please note the Performance Disclaimer. |
March 31st, 2017, 16:08
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#16
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Veteran Member
Join Date: Apr 2009
Location: Edmonton Alberta Canada
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Quote:
Originally Posted by jshwamie
All I know, I bought this car with the rc already applied and it hauled ass. Just now is bogging.
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That's a clue.  The tune has clearly not changed, but the car is performing worse. Suggests the engine has developed a technical problem... one that a tune from someone else won't likely resolve.
If you lost a quart of oil you should probably track it down... and if it is in your intercooler you'd probably better drain it before the engine ingests it and bends a rod or two.
And, if it's in your intercooler it likely got there from the turbo seal on its way out.... which means the turbo is on borrowed time before it *really* lets go and bends a rod or two.
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March 31st, 2017, 19:58
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#17
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Member
Join Date: Jan 2017
Location: Michigan
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Quote:
Originally Posted by Vince Waldon
That's a clue.  The tune has clearly not changed, but the car is performing worse. Suggests the engine has developed a technical problem... one that a tune from someone else won't likely resolve.
If you lost a quart of oil you should probably track it down... and if it is in your intercooler you'd probably better drain it before the engine ingests it and bends a rod or two.
And, if it's in your intercooler it likely got there from the turbo seal on its way out.... which means the turbo is on borrowed time before it *really* lets go and bends a rod or two. 
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This is true. My problem is gaining access to a lift. That's what has been slowin me down. I should be able to get to the shop and check it out tomorrow. Ive been thinking about my car pulling a runaway on me too..  . I'll get back with the results of logging. Thanks for sticking with me all.
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3 Dr 2000 Volkswagen Golf TDi. SMIC with 2.5 lower pipe. 11 mm pump & lift pump, Bosio Sprint 520 nozzles, Kerma TDi Long Runner manifold so no EGR, stock gt1749v turbo, stage 3 RC, VR6 Clutch, shifter work, 2.5 DP turbo back exhaust. Spec-D head lights, Bilstein shocks & springs sitting on 17's with aftermarket leather seats.
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April 1st, 2017, 09:53
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#18
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Veteran Member
Join Date: Sep 2011
Location: Chatsworth, CA
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Harbor Freight has ramps for about $30 or so. Plenty of space to slide under and work.
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2002 Jetta GLS TDI wagon
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April 1st, 2017, 15:00
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#19
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Member
Join Date: Jan 2017
Location: Michigan
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Quote:
Originally Posted by Kevinski4
Well your clutch is slipping, that much is obvious. Without posting a Group 11 log of a 3rd gear pull there's not much else we can help you with.
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Okay well I have some logs here. Looks like they are in excel format. What is the best way to share files? Not seeing an attachment file button or anything. I have logs for 001 003 004 008 & 011.
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3 Dr 2000 Volkswagen Golf TDi. SMIC with 2.5 lower pipe. 11 mm pump & lift pump, Bosio Sprint 520 nozzles, Kerma TDi Long Runner manifold so no EGR, stock gt1749v turbo, stage 3 RC, VR6 Clutch, shifter work, 2.5 DP turbo back exhaust. Spec-D head lights, Bilstein shocks & springs sitting on 17's with aftermarket leather seats.
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April 1st, 2017, 16:06
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#20
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Member
Join Date: Jan 2017
Location: Michigan
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I installed a vacuum gauge to the line that goes to the actuator on the turbo to see what the n75 valve is actually doing to the turbo and making sure it's working properly.
Here is a video of me driving. The pressure goes steadily below 5. Is this normal? I'm thinking not.
https://youtu.be/ILi9OGmOXtw
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3 Dr 2000 Volkswagen Golf TDi. SMIC with 2.5 lower pipe. 11 mm pump & lift pump, Bosio Sprint 520 nozzles, Kerma TDi Long Runner manifold so no EGR, stock gt1749v turbo, stage 3 RC, VR6 Clutch, shifter work, 2.5 DP turbo back exhaust. Spec-D head lights, Bilstein shocks & springs sitting on 17's with aftermarket leather seats.
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April 1st, 2017, 16:19
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#21
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Member
Join Date: Jan 2017
Location: Michigan
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Here is a pic of my 011 log.
Sent from my SAMSUNG-SM-N920A using Tapatalk
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3 Dr 2000 Volkswagen Golf TDi. SMIC with 2.5 lower pipe. 11 mm pump & lift pump, Bosio Sprint 520 nozzles, Kerma TDi Long Runner manifold so no EGR, stock gt1749v turbo, stage 3 RC, VR6 Clutch, shifter work, 2.5 DP turbo back exhaust. Spec-D head lights, Bilstein shocks & springs sitting on 17's with aftermarket leather seats.
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April 1st, 2017, 16:41
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#22
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Veteran Member
Join Date: Apr 2013
Location: Houston, TX
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19.5psi when requested is 17.7psi will shorten your turbo's life.
Make sure the actuator is adjusted correctly.
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-2003 Jetta TDI GLS Manual (Mods: SBC II Daily, .681 5th, VNT17 & PP520, Self Tuned)
-BMW 328is Manual (heavily modded 220whp, track toy) 
-BMW Z3 Roadster (Fun in the sun car) 
-BMW Z3 M Coupe (1 of 36)
-BMW 328d wagon (Self tuned ~230hp)
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April 1st, 2017, 18:12
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#23
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Member
Join Date: Jan 2017
Location: Michigan
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Here are the others.
003 MAF
001
008
004 (this one came out weird. Might have to do another)
Sent from my SAMSUNG-SM-N920A using Tapatalk
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3 Dr 2000 Volkswagen Golf TDi. SMIC with 2.5 lower pipe. 11 mm pump & lift pump, Bosio Sprint 520 nozzles, Kerma TDi Long Runner manifold so no EGR, stock gt1749v turbo, stage 3 RC, VR6 Clutch, shifter work, 2.5 DP turbo back exhaust. Spec-D head lights, Bilstein shocks & springs sitting on 17's with aftermarket leather seats.
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April 2nd, 2017, 19:30
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#24
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Join Date: Aug 2007
Location: Nebraska
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Quote:
Originally Posted by Vince Waldon
That's a clue.  The tune has clearly not changed, but the car is performing worse. Suggests the engine has developed a technical problem... one that a tune from someone else won't likely resolve.
If you lost a quart of oil you should probably track it down... and if it is in your intercooler you'd probably better drain it before the engine ingests it and bends a rod or two.
And, if it's in your intercooler it likely got there from the turbo seal on its way out.... which means the turbo is on borrowed time before it *really* lets go and bends a rod or two. 
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While you are right on the first part, every ALH out there has a puddle of oil in the intercooler and it's not from the turbo. It's from the CCV. It collects at the lowest point and there's always some in there. Waaay too many people have replaced turbos for no reason. I'm running one of those turbos that someone was throwing away on one of my cars. I've put 60k miles on it since the previous owner replaced the turbo because of oil in the intercooler.
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April 2nd, 2017, 19:54
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#25
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Member
Join Date: Jan 2017
Location: Michigan
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Quote:
Originally Posted by Kevinski4
While you are right on the first part, every ALH out there has a puddle of oil in the intercooler and it's not from the turbo. It's from the CCV. It collects at the lowest point and there's always some in there. Waaay too many people have replaced turbos for no reason. I'm running one of those turbos that someone was throwing away on one of my cars. I've put 60k miles on it since the previous owner replaced the turbo because of oil in the intercooler.
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Yeah I at least know that much! Heh. I do think it's something mechanical at this point. Something is just off. I'm going to try taking off the stock air box and just let the pips vent open and drive on some pavement for a mile or so. See how it performs.
Does anyone know how to interpret those logs? I'm not sure really what I'm looking at as far as reading them and understanding what should be what, and when.
Sent from my SAMSUNG-SM-N920A using Tapatalk
__________________
3 Dr 2000 Volkswagen Golf TDi. SMIC with 2.5 lower pipe. 11 mm pump & lift pump, Bosio Sprint 520 nozzles, Kerma TDi Long Runner manifold so no EGR, stock gt1749v turbo, stage 3 RC, VR6 Clutch, shifter work, 2.5 DP turbo back exhaust. Spec-D head lights, Bilstein shocks & springs sitting on 17's with aftermarket leather seats.
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April 2nd, 2017, 20:58
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#26
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Veteran Member
Join Date: Apr 2009
Location: Edmonton Alberta Canada
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Quote:
Originally Posted by Kevinski4
While you are right on the first part, every ALH out there has a puddle of oil in the intercooler and it's not from the turbo.
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Just my opinion, but if someone loses 3/4 of a quart of oil in one week (per the OP's second post), and finds it sitting in their intercooler...well... my money's on it coming from the turbo, not the CCV. That would be awfully thick blowby.
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April 2nd, 2017, 21:47
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#27
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Member
Join Date: Jan 2017
Location: Michigan
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Quote:
Originally Posted by Enabled
19.5psi when requested is 17.7psi will shorten your turbo's life.
Make sure the actuator is adjusted correctly.
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Thanks for the input. I will check this out. I know I have checked it and can see it went up and down a little, but haven't checked full motion. I took some pics, and there was a little oil between the exhaust and compressor housings. I'm thinking that shouldn't be there... Also the oil return line has oil on it.
Pic of oil return line.
Sent from my SAMSUNG-SM-N920A using Tapatalk
__________________
3 Dr 2000 Volkswagen Golf TDi. SMIC with 2.5 lower pipe. 11 mm pump & lift pump, Bosio Sprint 520 nozzles, Kerma TDi Long Runner manifold so no EGR, stock gt1749v turbo, stage 3 RC, VR6 Clutch, shifter work, 2.5 DP turbo back exhaust. Spec-D head lights, Bilstein shocks & springs sitting on 17's with aftermarket leather seats.
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April 3rd, 2017, 13:45
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#28
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Veteran Member
Join Date: Sep 2011
Location: Chatsworth, CA
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Quote:
Originally Posted by jshwamie
Yeah I at least know that much! Heh. I do think it's something mechanical at this point. Something is just off. I'm going to try taking off the stock air box and just let the pips vent open and drive on some pavement for a mile or so. See how it performs.
Does anyone know how to interpret those logs? I'm not sure really what I'm looking at as far as reading them and understanding what should be what, and when. Sent from my SAMSUNG-SM-N920A using Tapatalk
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Your problem isn't with the airbox as long as there is no obstruction.
Did you swap the MAF yet?
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2002 Jetta GLS TDI wagon
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April 3rd, 2017, 22:28
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#29
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Veteran Member
Join Date: Jan 2015
Location: Ft. Myers, FL
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If you've checked for oil in your intercooler I've missed it. If you haven't yet checked this off your list, just drill a small hole in the smallest point of the intercooler pipe and see what drips out. When done put a small screw in the hole to close it. You can periodically check for oil this way.
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03 Jetta Wagon, 5sp, Bosio 1019's (by DBW), Kerma Tune, 2.5" exhaust, short shifter, PD150 Intake, VNT17, OMI, VR6 clutch, hitch, Limo tint, BBS wheels. Interior blue LED's.
As long as they say "that's the quickest little station wagon I've ever seen!"
2010 335d Sport, abc delete, 2.8 JR tune, ATM intercooler and intake
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April 4th, 2017, 13:10
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#30
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Member
Join Date: Jan 2017
Location: Michigan
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Quote:
Originally Posted by swetbak
If you've checked for oil in your intercooler I've missed it. If you haven't yet checked this off your list, just drill a small hole in the smallest point of the intercooler pipe and see what drips out. When done put a small screw in the hole to close it. You can periodically check for oil this way.
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Thank you for the input. I checked for this, this past weekend. No significant pooling. So not sure where that oil went.. I'm guessing it burnt up I guess, because there are no significant leaks. I'm hoping someone can help me understand those logs and offer some insight.
__________________
3 Dr 2000 Volkswagen Golf TDi. SMIC with 2.5 lower pipe. 11 mm pump & lift pump, Bosio Sprint 520 nozzles, Kerma TDi Long Runner manifold so no EGR, stock gt1749v turbo, stage 3 RC, VR6 Clutch, shifter work, 2.5 DP turbo back exhaust. Spec-D head lights, Bilstein shocks & springs sitting on 17's with aftermarket leather seats.
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