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VW B5 Passat TDIs This is a general discussion about B5 Passat(>98 (2004-2005 in North America)). Non TDI related postings will be moved or removed.

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Old November 12th, 2019, 18:41   #1
Jazz_3b
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Default 05 2.0 bhw tdi make it run



I'm working on swapping 05 passat 2.0 tdi bhw to 01 chevy s10 with a Toyota dually rear end i got the engine in there but can get it to fire i did the immo delete i thank the ecu is disabling the injectors I do not have the cluster plugged in is it still required even though I did immo delete

Last edited by Jazz_3b; November 15th, 2019 at 18:08.
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Old November 13th, 2019, 12:16   #2
PickleRick
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Stupid question...have you bled the fuel system? Takes a while to prime the.
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Old November 13th, 2019, 15:57   #3
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Sure did I also have a continuous pump right now just till I get it running then it will be relayed I let the fuel go to the end of the line before hooking it up left it running for a little while to let it circulate make sure there was no air in the filter before I started cranking I can put a little starter fluid in it and it will fire and run for couple second

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Old November 13th, 2019, 16:02   #4
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Have you scanned it for fault codes? If the immo is triggered there will be a fault for it. It reads something like "Engine start blocked by immobilizer".
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Old November 13th, 2019, 16:03   #5
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It might also be in my wiring harness on the cabin side not sure 100% what wires I needed to be hooked up I played around on Google for days trying to find a wiring diagram but it seems that the Germans are a little stingy with them lol
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Old November 13th, 2019, 16:09   #6
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Immo deleted no codes for it but the codes that i am getting are p0727, p0600, p0102, p0546, p0230 I did remove the oil pressure sensor and put a Chevy one in its place

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Old November 13th, 2019, 20:31   #7
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Did you not use a wiring schematic for the passat? If no do you need one? If the answer is no you do need one.
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Old November 13th, 2019, 20:44   #8
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Yes I need wiring schematic I just disconnected all the things I figured I didn't need
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Old November 14th, 2019, 04:51   #9
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Please pm me your email address
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Old November 14th, 2019, 06:41   #10
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Also can anybody direct me to a tuner/programmer to delete/disable the sensors I don't require so the engine will stop throwing codes and what sensors do i have to have plugged in to make this diesel run still learning the tdi's definite newbie
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Old November 14th, 2019, 08:09   #11
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Whitbread perfomance did my imob delete and stage 2 tune. Matt owns and has done BHW swaps. Can help you out. Great guy.
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Old November 15th, 2019, 18:05   #12
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Did you do your own wiring harness or did he make you a custom one
getting fuel now but still not firing got to be in the wiring harness something I don't have hooked up or something I removed

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Old November 16th, 2019, 04:02   #13
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Im not sure if matt will do wiring or not. There are members here that do both the tuning and if you send them your harness will reduce it down to only the ones you need.
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Old November 18th, 2019, 12:02   #14
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Can you do it and how much? Do you need both or just interior white bread guy been trying to get ahold of him for the last 3 months no answer call or email

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Old November 18th, 2019, 19:07   #15
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There are a few other vendors on this site, maybe someone can chime in on who to suggest.. In order for me to do it id need the entire s10 plus uncut s10 and passat donor harness to combine them, with my schedule and personal projects going in I'd also need a good 9 months to do the work. I hate daylight savings and cold weather. Being that you've already cut your harness that may be an issue.

I believe the last quote i got for a plug and play BHW harness was @500 and another 400ish for tune.
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