mk6 block heater

DivineChaos

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Hey guys. As i live up north where it gets cold i am thinking of doing a coolant heater. It can get -50f without wind. But because im cheap i dont want to spend the $ on a frost heater. I was looking into lower rad hose heaters. By chance does anyone happen to know the inner diameter of the lower radiator hose on a mk6 cr 2.0 tdi? I have a 2011 jsw TDI. Thanks in advance.
 

scooperhsd

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This is one of those times we need to tell you to spend the money and do it right. Get the Frost heater - the kits come with all the hoses you'll need...
 

Mongler98

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you COULD do a search here, if we dont respond its because there are about a thousand of these threads for each car with a TDI in it.

if your cheap, go buy a cheep car and abuse it or just ghetto rig up a heating blanket and risk a car fire!
 

DivineChaos

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This is one of those times we need to tell you to spend the money and do it right. Get the Frost heater - the kits come with all the hoses you'll need...
i was also wanting to do the lower rad hose heater because it would look cleaner and be far faster to install. same wattage as well.
 

DivineChaos

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you COULD do a search here, if we dont respond its because there are about a thousand of these threads for each car with a TDI in it.

if your cheap, go buy a cheep car and abuse it or just ghetto rig up a heating blanket and risk a car fire!
Im not ghetto rigging anything, thank you. I also have looked and did not find the info i was looking for. i did find the size for an older tdi, which is 1 1/4" ID.

A heating blanket? Curious to your thought there.
Im actually working on a propane block heater. Using a modified cordless torpedo heater with a small pump. adding sealing couplers on the heater core lines.
I work construction where plugging in is RARELY AN OPTION. so split the line, plug it into the heater, fire the heater and pump, in 5 min coolant to 80f. reconnect hoses and start-er-up. You see i may be a hack, but i like to think outside the box and use my mind. design things. not just take a pre-made thing and install.
 

Mongler98

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if your at a place often enough like a job site with no electrical to warm the cars liquids. Go with a diesel burning heater generator. there $$$$ but they burn next to NO fuel compared to a tank or a normal 60 mile commute and they warm up the engine really quickly, like 30 minutes or somehting. there like $1500 bucks though.

i would not try something as foolish as putting an open flame or whatever you have imagined using a propane tiger torch or torpedo heater.

the alternative is to lug a bunch of batteries around and use an inverter

the reality is, whatever you spend on solving your issue and doing a fairly decent job at some rigged up thing or a proper heater to solve the issue you have, you will end up spending more $ than its worth is saving wear and tear on the car. just let those glow plugs work a bit longer, you can change that in VCDS and getting a cabin heater and running a power source to it so you have a decently warm car in minutes on the inside.

put bandit sign posters over the radiator and swap up to a hotter thermostat.

again, there are MANY threads about this issue
"how to warm up my car when i dont have electrical source to do so" threads all of them point to a generator sort of solution.
 

DivineChaos

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if your at a place often enough like a job site with no electrical to warm the cars liquids. Go with a diesel burning heater generator. there $$$$ but they burn next to NO fuel compared to a tank or a normal 60 mile commute and they warm up the engine really quickly, like 30 minutes or somehting. there like $1500 bucks though.

i would not try something as foolish as putting an open flame or whatever you have imagined using a propane tiger torch or torpedo heater.

the alternative is to lug a bunch of batteries around and use an inverter

the reality is, whatever you spend on solving your issue and doing a fairly decent job at some rigged up thing or a proper heater to solve the issue you have, you will end up spending more $ than its worth is saving wear and tear on the car. just let those glow plugs work a bit longer, you can change that in VCDS and getting a cabin heater and running a power source to it so you have a decently warm car in minutes on the inside.

put bandit sign posters over the radiator and swap up to a hotter thermostat.

again, there are MANY threads about this issue
"how to warm up my car when i dont have electrical source to do so" threads all of them point to a generator sort of solution.
the torpedo heater is small. it takes a 1LB cylinder. so its sreally small and will be connected outside the car. there will be copper tubing coiled within the heater. one end has a small 12v pump. attached is 2 hoses with sealing quick connects. it will connect in-line. within 15 min it would have the coolant to opperating temp. I have that design sorted. That is the main reason not wanting a frost heater. so there is a reason for the lower rad heater. I would also make it thermostatically controlled.

So that was the reason for my original question.
 

Mongler98

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98 Jetta TDI AHU 1.9L (944 TDI swap in progress) I moved so now i got nothing but an AHU in a garage on a pallet.
so let me get this strait, your going to run one of these


blowing hot air at a copper coil that heats up your coolant via some extra hoses with quick disconnects (another point of coolant loss) ran by a 12v pump from your car battery for 30 minutes?
sounds extremely risky and overall a bad idea. so your going to let this go while you work elsewhere or are you going to baby sit this IN THE COLD AF for 30 minutes??
seems like if you walk away from this, your risking a lot, not to mention the hassle of transporting all that junk with you to and from.
 

DivineChaos

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turbobrick240

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Get a battery blanket heater. That's all you really need. The common rails start fantastic in the cold. It's a frozen battery or gelled fuel that will strand you at -50.
 

Mongler98

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At $10 a tank, 40 for a battery and probably what? $100 for the tool? Seems like your going to spend less with a actual 100 Ah AGM battery and a 12v heater pad on the oil pan.
 

DivineChaos

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Get a battery blanket heater. That's all you really need. The common rails start fantastic in the cold. It's a frozen battery or gelled fuel that will strand you at -50.
Ive installed a second battrery and a fuel filter heater thats got a thermostat.
 

DivineChaos

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At $10 a tank, 40 for a battery and probably what? $100 for the tool? Seems like your going to spend less with a actual 100 Ah AGM battery and a 12v heater pad on the oil pan.

where you getting your propane from? thats cheap for a 15Lb tank, This heater takes the one pound spin on tanks. like a buddy heater. And i have ryobi battteries, and the heater. I also have dual batteries in my tdi and a fuel filter heater. Im trying to lessen the wear on startup. Because here in northern mn, -10f is normal. i have seen -50f. have you started your tdi when its -20f without it being plugged in? I travel for work, staying in hotels during the week. so when i said plugging in isnt an available option..... Ill show you when its complete. Im sorry you cant see the engenious and inventive idea this is. the coils can also be removed so the heater can still be used. Look up the RYOBI 1+ CORDLESS HEATER.
 

DivineChaos

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Get a battery blanket heater. That's all you really need. The common rails start fantastic in the cold. It's a frozen battery or gelled fuel that will strand you at -50.
thank you for your advice. im used to an old 89 silverado diesel and heavy equipment that had to be started eith eather to start. Which i know will hurt a newer tdi.
 

turbobrick240

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You're welcome. I have a 7.3 that can be cantankerous in the ultra cold, so I know where you're coming from. My '11 tdi started up just fine numerous times after sitting outside all night at -40 with no heating of any kind. I get the cold start wear concern, but the engine isn't going to wear itself out from several months of cold starts each year.
 

DivineChaos

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You're welcome. I have a 7.3 that can be cantankerous in the ultra cold, so I know where you're coming from. My '11 tdi started up just fine numerous times after sitting outside all night at -40 with no heating of any kind. I get the cold start wear concern, but the engine isn't going to wear itself out from several months of cold starts each year.
Ah, thats why i figured the second battery and fuel heater would be enough. but my dad is adimant on a block heater because one guy said they are hard to start. FYI thay guy works at a dealorship. im sure they had not winterized the summer fuel and the batteries were low... Anyway him and i came up with this idea. oh and my second battery is in my spare tire. wired with 1 awg wire to the other battery.
 
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scooperhsd

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TDI's were TESTED in interior Alaska / Canada for cold weather starting and running.



Usual prereqs - good battery, Proper oil , good local fuel, follow the starting procedure in your owner's manual.


Now, if you are really convinced you need a heater (and you won't be able to plug in because you're at a remote site) - look at the Webasto / Espar fuel burning heaters. Pricy, but made for the job you're asking it to do.


Sometimes, trying to think outside the box is not such a great idea....


On your second battery - did you hook them together directly, or did you put a separator so they won't steal power from each other ?
 

Vince Waldon

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One thing to consider, since the phrase "lower rad hose" has come up repeatedly in this thread, is the location of the t-stat.

Someone wiser than me will need to comment on the location in this specific model, but on all previous TDIs the t-stat is up-stream of the lower rad hose, so a lower rad-hose-style heater won't do anything other than warm up the bottom of the radiator. :) The t-stat will effectively prevent heating of the block and any possible convection effect.

Hence the typical coolant convection heater installation plumbed into the oil cooler path on the other side of the t-stat, and why many people opt for a Frostheater kit with exactly the right replacement hoses, mounts, pictorial instructions, etc.

Again, depends on the specifics of t-stat location for this model.
 

DivineChaos

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One thing to consider, since the phrase "lower rad hose" has come up repeatedly in this thread, is the location of the t-stat.
Someone wiser than me will need to comment on the location in this specific model, but on all previous TDIs the t-stat is up-stream of the lower rad hose, so a lower rad-hose-style heater won't do anything other than warm up the bottom of the radiator. :) The t-stat will effectively prevent heating of the block and any possible convection effect.
Hence the typical coolant convection heater installation plumbed into the oil cooler path on the other side of the t-stat, and why many people opt for a Frostheater kit with exactly the right replacement hoses, mounts, pictorial instructions, etc.
Again, depends on the specifics of t-stat location for this model.
Why would vw break the thermodynamic law of heat rises cold sinks. Leave it to the germans to make the lower hose the hot inlet and the upper the outlet. I suppose both hoses are the same diameter. So it pulls coolant from the top. so if your coolant is low you will cook the motor fast being it will suck air. Brillant VW.

I has a Corsica that the top of the radiator broke. I just loosened the cap and kept driving. Stopped every now and then to add water.
 

Mongler98

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I lived in northern utah for 6 years bud. Plenty fimilure with 3am start ups in February at -60f
As long as your oil is up to date, it's not an issue.
10 bucks for a 1lb is about right, 20 for a big tank.
I just can understand how your willing to let a flame heat source be unattended next to your car and possibly others, risk of theft and what not and also damages to other things and your car if it got knocked over.
It's a very complicated and attentive solution to a problem that is easily remedied by proper maintenance and other solutions that have been around for 50+ years.
One thing I might suggest is a pre oil priming pump so things are lubed up, but again, kinda nessasary if the oil is up to date.

Just about everything has been tried and this idea is not new.
I saw a video from Russia where they just set some cardboard on fire under the panzer plate.
I'm no stranger to crazy projects that work but are overcomplicated and run well past the initial budget. It's an idea that probably would work ok of you stayed attentive to it. I just cant rational the reason to stay outside in the cold to heat up the car.
 

DivineChaos

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I lived in northern utah for 6 years bud. Plenty fimilure with 3am start ups in February at -60f.
mighty cold temps. basically walk from the jobsite to the car (normally quarter mile). hook up the unit and sit in the car for 5 min. To me the design is simple. Most vehicles ive installed dual batteries for CCA. had a 91 escort that i would crank till she went. Never had to replace starter in 2 years of ownership.

id say 70% of my miles are hwy. 1500-2500 miles monthly. so 3-4 months on oil. But if you never had issues starting while NEVER plugging in.
Back in the 70-80s they made propane block/ suplimental heaters for equipment and 18 wheelers. But ppl want tooo much for them. anyway, thanks for your concerns.
 

Mongler98

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ok, your plan makes a bit more sense now that you spelled it out to me, i though you said 30 minutes? guess you just want to warm it up not get to operating temps. i get it.
Still...
let us know how it turns out, just be safe about it. im sure you will.
look into buying a heated vest and or full coat liner. there awesome. Also polypropylene under leggings and shirt.
i do (used to before i had the kid) backpack camping. i go winter or summer, most places get down to 40F in summer nights as its high in elevation. anyways, those polypropylene pants and shirt do wonders.
 

DivineChaos

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ok, your plan makes a bit more sense now that you spelled it out to me, i though you said 30 minutes? guess you just want to warm it up not get to operating temps. i get it.
Still...
let us know how it turns out, just be safe about it. im sure you will.
look into buying a heated vest and or full coat liner. there awesome. Also polypropylene under leggings and shirt.
i do (used to before i had the kid) backpack camping. i go winter or summer, most places get down to 40F in summer nights as its high in elevation. anyways, those polypropylene pants and shirt do wonders.
by my calculations to would boil the coolant within 30 min, coming from -10f. so in 5 minutes it will get the heater circut, to 60f or so. im only trying to get the coolant above 40f. nothing worse than coming out to a car that wont start after working 12 hrs.
 

Mongler98

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One thing I dont get is you want the wear of the engine to be minimal. The issue with block heaters is that all the oil sits under the block in the pan. It's nice to have a warm heat exchanger and the oil warms up quickly but not enough to do the " no cold wear". O though the purposes of this was to cause less internal wear as you stated earlier. If that's the case, a simple heater blanket stuck to the underside of the oil pan will do plenty with a 100 ah agm. And like I said earlier, you can get instant hot air in the cabin with a cabin space heater.
Saves you the hassle
 

DivineChaos

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One thing I dont get is you want the wear of the engine to be minimal. The issue with block heaters is that all the oil sits under the block in the pan. It's nice to have a warm heat exchanger and the oil warms up quickly but not enough to do the " no cold wear". O though the purposes of this was to cause less internal wear as you stated earlier. If that's the case, a simple heater blanket stuck to the underside of the oil pan will do plenty with a 100 ah agm. And like I said earlier, you can get instant hot air in the cabin with a cabin space heater.
Saves you the hassle
So a silicone pan heater glued to the oil pan will do better than a block heater? I suppose the convection from the hot oil would warm the block... And my car does have the 12v auxiliary heater from factory. But not the block heater. Its strange that only the Canadian ones came with it. And the usa the auxiliary heater was an option and not standard. How big of a heater can be glued to the oil pan?
 

Mongler98

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I tried using a under aquarium reptile heater, its 120v and plugged in over night kept the oil temp at about 40f but that was if I plugged it in when I got home when the oil was hot. Doing so from a cold pan didnt do very much. I ended up going for a frost plug on my ahu in the end hmbut if I did it again I would also add a 12v pan heater. I saw some that glue on and I've seen some that go into the pan via a welded bung. I'm not that fimilure with them but I do km now that the ones designed for tractors and cummins would work they are a trim to fit thjng.
 

DivineChaos

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I tried using a under aquarium reptile heater, its 120v and plugged in over night kept the oil temp at about 40f but that was if I plugged it in when I got home when the oil was hot. Doing so from a cold pan didnt do very much. I ended up going for a frost plug on my ahu in the end hmbut if I did it again I would also add a 12v pan heater. I saw some that glue on and I've seen some that go into the pan via a welded bung. I'm not that fimilure with them but I do km now that the ones designed for tractors and cummins would work they are a trim to fit thjng.
I saw a few that replace the drain plug with a heating element.
 

scooperhsd

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If you put the correct oil in, it is a 5w30. It will be everywhere of importance in the engine within 15 seconds of cranking / running - even when if it is -50F outside.
 
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