Manual Transmission hard shift

Big-g-run

Member
Joined
Apr 4, 2017
Location
Alabama
TDI
Passat 1996
1996 Passat with 5 speed manual shift.
My Passat is hard to shift into 1st. Or 2nd gear. Doesn't seem to matter if I'm rolling or sitting still. Any ideas?
I changed the shifter bushing and plastic piece on the end of the shifter on my 92 Toyota pickup and it cured the same issue.
Is the VW designed similar? I haven't tore it down yet.
 

Windex

Top Post Dawg
Joined
Apr 1, 2006
Location
Cambridge
TDI
05 B5V 01E FRF
First, shut the car off and press the clutch - does 1st and 2nd get easier to engage gear?
 

Big-g-run

Member
Joined
Apr 4, 2017
Location
Alabama
TDI
Passat 1996
Still hard to go in 1st, if I wiggle shifter around and push hard it will go in first. Almost like something isn't lining up
 

turbodieseldyke

Veteran Member
Joined
Jun 6, 2010
Location
Free Mustache Rides
TDI
98 jetta
Might be a different problem, but I broke my shifter a while ago, and cobbled it back together until I feel like transplanting the A4 mechanism sitting in my shed.

Anyhow, for me to get into 1st, I usually have to go Neutral, then quickly throw the stick left and push it up into 1st as soon as it reaches Full-Left. Almost a single motion.

2nd is OK, but trying to go 2nd-to-1st usually puts me into 3rd.
 

Windex

Top Post Dawg
Joined
Apr 1, 2006
Location
Cambridge
TDI
05 B5V 01E FRF
The next thing I would do would be to disconnect the shifter cables at the transmission, and see if the car will go into gear by manually manipulating the shift tower. If it does go into gear without issue, then you have an issue in the shift lever or cables.

There is also a fail prone plastic bracket at the transmission, check that before anything else.

 

moroza

Veteran Member
Joined
Nov 27, 2016
Location
PDX
TDI
B4 Passat sedan
Mine had trouble going into 1st and reverse after driving. I cured it by unbolting the weight, tightening its stud, and reassembling. It's still a bit sloppy but goes into all gears properly now, without any parts replaced.
 
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