HELP: front strut issue

rbptdi

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Jul 14, 2006
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Cape Cod, MA
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2001 Golf TDi 2-door - no mods unless you count missing parts and a leaking sunroof
Mos def. First of the season.
 

jokila

Vendor
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Dec 3, 2004
Location
Houston, Texas
TDI
2003 Jetta GLS, Manual
Correct. PO had shoulder nut on top.

Back together. Much better. Note 2" lift spacer.

Bearing sits like a washer on top of the strut shaft shoulder.

How are you supposed to torque these things to 44lbs? Can't hold the 7mm hex still with any kind of torque wrench on either nut...



I know you have everything put back together, but to answer your question (for the benefit of others reading this thread) about the torque look at the first pic on the fixmyvw link. It shows the metalnerd tool for just this situation.
 
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slevang

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Aug 27, 2015
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Malden, MA
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2002 NB TDI
Alternatively, if you use a spark-plug socket on the nut, you can make use of a crows foot to get the torque wrench on.
 

Blacktree

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Sep 9, 2015
Location
Central FL
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'02 Jetta 5-spd
Alternatively, if you use a spark-plug socket on the nut, you can make use of a crows foot to get the torque wrench on.
My thoughts exactly. Spark plug sockets have a hex head on one end, so you can put a wrench (or a crow's foot) on it.
 

UhOh

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Dec 24, 2014
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PNW
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2000 & 2003 Golf GLS (2005 Mercedes E320 CDI)
Sigh, I've done all this but still pretty much impossible to get a full torque on KONI struts. Wanting to say that Koni uses a smaller allen size. I've done three sets and have ended up just torquing as high as I can: first job I'd busted my allen wrench, in which case I went to the max that the tools would go (then learned that I cannot push too far).
 

rbptdi

Veteran Member
Joined
Jul 14, 2006
Location
Cape Cod, MA
TDI
2001 Golf TDi 2-door - no mods unless you count missing parts and a leaking sunroof
I had 7mm hex on top. Think they were Bilstiens.

With the spark plug socket, my 3" hex driver socket was too short to reach - would need at least a 4".

But even if I were counter-holding the hex through the top of a spark plug socket, best I could do would be a large open end on the top of the socket, right? Don't have a crow's foot adapter for my TW, but even if I did, wouldn't that throw off the torque reading?
 

jokila

Vendor
Joined
Dec 3, 2004
Location
Houston, Texas
TDI
2003 Jetta GLS, Manual
I had 7mm hex on top. Think they were Bilstiens.

With the spark plug socket, my 3" hex driver socket was too short to reach - would need at least a 4".

But even if I were counter-holding the hex through the top of a spark plug socket, best I could do would be a large open end on the top of the socket, right? Don't have a crow's foot adapter for my TW, but even if I did, wouldn't that throw off the torque reading?

Yes. and depends

https://www.finishing.com/118/94_crows_foot_torque.shtml

This one may be better.
http://www.fordservicecontent.com/renderers/torquewrench/wrench_formula_main_en.asp
 
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wonneber

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Oct 12, 2011
Location
Monroe, NY, USA
TDI
2014 Jetta Sportwagon,2003 Jetta 261K Sold but not forgotten
Don't have a crow's foot adapter for my TW, but even if I did, wouldn't that throw off the torque reading?
Yes, slightly depending on how much longer it was.
For the strut I don't think I would be that concerned.
How many times have we tightened things w/o a torque wrench? ;)
I'm sure we've all done it on things.
 

DavidMTroyer

Veteran Member
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Jul 2, 2004
Location
Pittsburgh, PA
TDI
1999.5 Jetta
My understanding is that if the crow's foot is at a 90 degree angle from the torque wrench it won't affect torque spec. Pretty sure that's how you're supposed to use the metalnerd tool, as well.
 

rbptdi

Veteran Member
Joined
Jul 14, 2006
Location
Cape Cod, MA
TDI
2001 Golf TDi 2-door - no mods unless you count missing parts and a leaking sunroof
Or a hammer as a 1/2" ratchet?
 

Genesis

Top Post Dawg
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Feb 26, 2003
Location
Sevier County TN
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'03 Jetta Wagon
My understanding is that if the crow's foot is at a 90 degree angle from the torque wrench it won't affect torque spec. Pretty sure that's how you're supposed to use the metalnerd tool, as well.
Correct. Crows foot goes at a 90 degree angle. If you put it "inline" it will be MATERIALLY off. Don't do that.
 

rbptdi

Veteran Member
Joined
Jul 14, 2006
Location
Cape Cod, MA
TDI
2001 Golf TDi 2-door - no mods unless you count missing parts and a leaking sunroof
Understood. What's the top of a 13/16" spark plug socket? 7/8"?
 
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BobnOH

not-a-mechanic
Joined
May 29, 2004
Location
central Ohio
TDI
New Beetle 2003 manual
The end on mine is 13/16.
Don't overthink the torque thing, it's a simple lever and force thing, foot pounds, if you add length to the lever the calculation is adjusted, a crows foot is only like an inch, so you would reduce the force by 1/12.
 
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