I got to bring the Passat home tonight. After dinner I took it for a drive down to the Cape Cod Canal and back, about 60 miles round trip. Some highway, a favorite twisty road near the canal, a couple of rotaries, some off-ramps that I drove on quickly enough to invoke the ESP (much to my surprise). And I drove on back roads to and from my house.
When I drove home from work I thought the ride was a bit harsh, so I checked tire pressures and they were all over 40 PSI except one. I aired them down to 36. The door panel says 33 PSI but they weren't completely cool so I thought that was a good compromise. It helped a lot.
I am very impressed with this car. I have absolutely no complaints about the DSG: it works so well in this application it makes me wonder if some of the issues folks with A3s and Sportwagens have really are engine tuning and not the transmission, and if using urea on the Passat makes it drive better overall. The shifts are lightening fast, it's in the right gear most of the time, shifts up and down are smooth, no hesitation from stop, and in Sport mode it hangs on to 5th even at 60 MPH so you don't have to wait for a downshift. I'm still not an automatic transmission guy, but it really seems to suit this car.
Power is much better than I expected. There's some intake noise on acceleration, but it's not loud by any means. The car is quiet on the highway except for some wind noise around the a-pillars and mirrors, and tire noise depending on the road surface. It reminds me of my A5 in that there's more wind and tire noise than the A4, but I also have to wonder if it's more noticeable because the car is quieter.
The ride is good, maybe even excellent. Properly inflated the 18s were fine on expansion joints and broken pavement, although the 17s might ride better. And the shocks have the typical VW combination of feeling firm, but getting a bit weak in the knees on dips or hard turns. It's no sports car, but you can get the rear to rotate a bit by lifting in a hard turn (if the ESP lets you). Is there a switch to shut that off?
The seats are really comfortable, visibility is pretty good although it has the same high beltline issues that so many cars have these days (especially when trying to back up). Finish inside is nice alhtough I agree with others here that the analog clock looks kind of cheesy. Also, there are two other clocks (one in the MFA and one in the Nav/stereo display. How many do I need? The Fender stereo sounds good, seems to have plenty of power, although I'm not a stereo person. The Nav display does pick up reflections (the moon tonight) when it's off, which was a bit distracting. Also a bit distracting is the footwell lights that stayed on. I'm sure there's a way to turn them off with the MFA or VAG-COM. The Climate control seems excellent: I would hope it's easy to make the defrost work well, which seems to often be a shortcoming in climatronic systems.
I took a couple of pictures of the Passat beside my 300D for comparison, as they are similarly sized cars built for the same purpose, just 27 years apart (the W124 was introduced in '85, although mine is a '93).
Rear view:
Front:
And the rear seat of the M-B, which VW claimed was smaller than the B4 Passat's rear seat back in '96:
And the Passat:
The Passat has significantly more leg room than the M-B, although you gotta admit that 18 year-old M-B Tex still looks good.
I was prepared to find this car sluggish, somewhat ponderous, and feeling like it was built to a price. It's none of those things. It's deceptively quick, handles great and has a firm but compliant ride, and the controls and surfaces feel really nice. I've looked at the 3-series diesel and a couple of Audis lately and although the Passat might not be quite up to those standards, it's close. And if the SE looks as good inside as the SEL, it's a great value. I guess that's what VW was trying to achieve.