Best VCDS tweaks for a B4

thechoochlyman

Vendor , w/Business number
Joined
May 7, 2015
Location
Campbellsville, Kentucky
TDI
1997 B4 Sedan
Just got my KII in the mail yesterday, and have already been digging and researching more. Used it to adjust my IQ, which was previously set to about 5.2.

What are some "must-have" VCDS tweaks that you know of? I know there's not as much functionality here as there be in a newer car, but I'm sure there are several things that people enjoy doing in their personal vehicles.
 

eric_x

Veteran Member
Joined
Nov 8, 2008
Location
Minnesota
TDI
'96 TDI Passat Wagon
There's some good ideas here: http://tdiclub.com/TDIFAQ/TDiFAQ-7.html

The software seems to have changed a bit but you can still find the settings with a few searches. Specifically, I checked my timing (was having really hard starts, found out it was out of spec so I adjusted to to slightly advanced), verified my MAF sensor works correctly, "tuned" out the EGR and did the "slowdown shutter" adjustment. Though I feel like I've just scratched the surface with this tool, especially with all the real-time diagnostics you can run. Interested to hear more ideas.
 

Lug_Nut

TDIClub Enthusiast, Pre-Forum Veteran Member
Joined
Jun 20, 1998
Location
Sterling, Massachusetts. USA
TDI
idi: 1988 Bolens DGT1700H, the other oil burner: 1967 Saab Sonett II two stroke
The B4 TDI (1996 1Z engine with BK or GQ ECU, 1997 with AHU and FA ECU) have open loop EGR. There is no feedback, no electronic monitor, nothing to "tune" out. Just disconnect the vacuum hose at the EGR actuator and plug the hose.

The slow-down shudder is an ALH issue. The 1Z and AHU don't have the throttle plate in the intake to create vacuum in the intake during engine stop to reduce the abrupt stop of compressing a full slug of air.

The only really useful VCDS tweaks I found for the early TDI was the glow plug time and onset temperature, and the idle speed for slower in summer, faster in winter.
 

RIP TDI

Top Post Dawg
Joined
Feb 16, 2000
Location
Santa Barbara, CA
TDI
'15 GSW SE 6MT...... '01 Golf GLS 5MT.... '96 Passat Variant....
The B4 TDI (1996 1Z engine with BK or GQ ECU, 1997 with AHU and FA ECU) have open loop EGR. There is no feedback, no electronic monitor, nothing to "tune" out. Just disconnect the vacuum hose at the EGR actuator and plug the hose.
No direct feedback, but there is inferred feedback from MAF readings that usually does trigger an EGR code if the hose is simply unplugged without also turning down the EGR duty cycle.
 

Lug_Nut

TDIClub Enthusiast, Pre-Forum Veteran Member
Joined
Jun 20, 1998
Location
Sterling, Massachusetts. USA
TDI
idi: 1988 Bolens DGT1700H, the other oil burner: 1967 Saab Sonett II two stroke
No direct feedback, but there is inferred feedback from MAF readings that usually does trigger an EGR code if the hose is simply unplugged without also turning down the EGR duty cycle.
I didn't suggest that the 1Z/ AHU EGR actuator hose be "simply unplugged". My words were disconnect the vacuum hose at the EGR actuator and plug the hose. There's still no feed back, direct or inferred, on the 1Z and AHU.

The MAF flow rate change as an indication of EGR operation needed an "Epsilonian Device" to keep the early ALH engines from producing a fault when the EGR on those were modified to more than the tolerance the ECU would accept.
 
Last edited:

RIP TDI

Top Post Dawg
Joined
Feb 16, 2000
Location
Santa Barbara, CA
TDI
'15 GSW SE 6MT...... '01 Golf GLS 5MT.... '96 Passat Variant....
There's still no feed back, direct or inferred, on the 1Z and AHU.

The MAF flow rate change as an indication of EGR operation needed an "Epsilonian Device" to keep the early ALH engines from producing a fault when the EGR on those were modified to more than the tolerance the ECU would accept.
The GQ and FA ECUs interpret high MAF flow under conditions where EGR flow is specified as an EGR fault exactly as ALH ECUs do. BKs did not, AFAIK.
 

FordGuy100

Veteran Member
Joined
Apr 13, 2011
Location
Silverton, OR
TDI
2004 Jetta TDI
My B4V Has an intake manifold with a blanked EGR valve (cut out with a bolt through it to stop flow). I get an EGR code, and I have an FA ECU. Happens within a minute of starting it up after erasing code.
 

Lug_Nut

TDIClub Enthusiast, Pre-Forum Veteran Member
Joined
Jun 20, 1998
Location
Sterling, Massachusetts. USA
TDI
idi: 1988 Bolens DGT1700H, the other oil burner: 1967 Saab Sonett II two stroke
Must be a New England thing.

Two B4 sedans (ran both BK and GQ), 3 B4 wagons (BK and GQ in two, FA in the last one), 3 A3 (ED and JB), none with faults from disconnected and plugged EGR actuators.
 

goodmonkey

Veteran Member
Joined
Mar 20, 2006
Location
Anchorage, AK
TDI
2014 Passat TDI, 2011 Touareg TDI
How about my 1Z with GQ ecu, no codes with a simply disconnected EGR actuator. No plug and I found the hose just lying about, I'm assuming by a PO.
 

RIP TDI

Top Post Dawg
Joined
Feb 16, 2000
Location
Santa Barbara, CA
TDI
'15 GSW SE 6MT...... '01 Golf GLS 5MT.... '96 Passat Variant....
There are definitely variations car-to-car. In this thread alone, 3 had it, 2 didn't. I've seen similar variations in other threads.

If Bentley is correct (always a question), the '96 OBD-D system with the BK ECU did not have a specific EGR flow DTC but did fold an interpretation of too high or too low EGR flow into the 00553 MAF flow DTC.

The '96 GQ and '97 FA OBD-II systems added a specific EGR flow DTC, 00560.

I would expect the BKs to be less sensitive to an EGR-caused DTC and the GQ/FA to be more so.

I'm guessing the car-to-car variability has to do with variations in the age, condition, cleanliness and calibration of the MAF. Also, if the N18 duty cycle has been turned down to minimum in VCDS along with EGR disablement, odds of a DTC decrease.
 
Last edited:
Top