mk4 5 speed transmission problems

Fisch_02

Active member
Joined
Feb 21, 2018
Location
Sd
TDI
1.9 tdi
I bought a 2001 golf from a guy and he said the transmission was locked up, The shifter was really crazy, it didn't feel right at all so when i took a closer look the clip off the linkage was gone. I put the clip in and adjusted the llinkage correctly i might add and it seems to shift fine but when i put it in reverse it sounds terrible (grinding noise) and wants to kick it out of reverse. Im sure ill have to pull the transmission and open it up, im just wondering if anybody has ever had this problem and can point me in the right direction of fixing it. thanks. Forgot to mention this thing had all 3 stage parts on it.
 
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fruitcakesa

Top Post Dawg
Joined
Feb 18, 2007
Location
Vermont
TDI
04 jetta 5 spd wagon
I had an 03 Jetta that had some chipped teeth on reverse gear and it would pop out of gear. It required a new gear and a tranny repair.
 

mattyc5094

Well-known member
Joined
Dec 14, 2005
Location
Patterson N.Y.
TDI
2006 jetta BRM,2000 Jetta ALH 2009 sportwagon tdi (totalled),1999.5golf tdi 1998 GOLF (4) RABBIT diesels, 81 Dasher diesel, 2005 DODGE CUMMINS
Volkswagen has always had weak reverses. lesson first learned in H.S. with Dad's 72 squareback, I tried to do a burnout in reverse and blew reverse. second was in 76 transporter stuck in the woods blew reverse. Third was in 84 rabbit diesel backing out of steep driveway bent fork and it always popped out after that. Many used ALH trans out there for far less than fixing gear or fork
 

IndigoBlueWagon

TDIClub Enthusiast, Principal IDParts, Vendor , w/
Joined
Aug 16, 2004
Location
South of Boston
TDI
'97 Passat, '99.5 Golf, '02 Jetta Wagon, '15 GSW
Volkswagen has always had weak reverses.
Really? Never heard of that, and never had a problem with reverse on any VW. However, people also say that they have weak differentials, that they fail when you sidestep the clutch with the accelerator floored, especially if the suspension is dead and can't control wheel hop. ;)
 

Fisch_02

Active member
Joined
Feb 21, 2018
Location
Sd
TDI
1.9 tdi
Volkswagen has always had weak reverses. lesson first learned in H.S. with Dad's 72 squareback, I tried to do a burnout in reverse and blew reverse. second was in 76 transporter stuck in the woods blew reverse. Third was in 84 rabbit diesel backing out of steep driveway bent fork and it always popped out after that. Many used ALH trans out there for far less than fixing gear or fork
I'm pulling it out tonight and putting a different one in tomorrow. Then I'll pull the original one apart and see what happened then I'll post results.
 

Fisch_02

Active member
Joined
Feb 21, 2018
Location
Sd
TDI
1.9 tdi
I got the transmission out and I'm not at all familiar with vw stuff. I've pulled many chevy transmissions and my question is does the throw out bearing always ride on the pressure plate fingers? Chevy transmissions have a spring that pulls them away.
 

Powder Hound

Top Post Dawg
Joined
Oct 25, 1999
Location
Under a Bridge, Crestview, FL, USA
TDI
'00 Golf 4dr White 5sp, '02 Jettachero 5sp, Wife's '03 NB Platinum Gray auto(!)
Yes, the throwout bearing rides there, but without pressure on the clutch pedal there's no wear. Then again, there's those people that think they're mister master driver and ride the clutch all the time. They're also the ones that curse bad throwout bearings that wear out very quickly.

VW does have weak reverse gears. They have this silly notion that you don't really use reverse much at all, so there's no reason for expensive operations like, oh, maybe hardening the gear. And I actually agree with this one: why bother when it isn't something that you use hardly?

Cheers,

PH
 

joetdi

Veteran Member
Joined
Mar 8, 2008
Location
Midwest
TDI
2-2002 Jettas W/Auto
I see in your first post that it grinds going into reverse. If that is happening then the input shaft of the transmission is spinning with the clutch in when it should not be. This would be the number one reason a reverse gear will be damaged. If that is the case and you don't find out why the next trans you put in there is going eat another reverse gear.

I would take a close look at the clutch and related parts.
 
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