I appreciate your concern and I understand this but it does not bother me to do what I do. I see this all over the forum and honestly think it is blown way out of proportion like several other things here. I consistently put 15 to 15.3 gallons in my 2010 golf which has a 14.5 gallon tank and have yet to have a problem so it definitely does not bother me to put less than 18 gallons in a 18.5 gallon tank in the Passat. I will have to say I agree a lot with the people who say drive more and worry less.
Thanks for joining those of us that are "beta" test subjects to de-bunk the fuel cooling argument. I, too, have chosen to worry less about the fuel quantity as a cooling element, and so far, have 53k miles on our 09 JSW, which, by the way, had very fine metal particles in the very first FF, changed at 16k miles. I was told then, by several here, that my HPFP was going to quickly fail. No failure yet. (I didn't start additives until 7k miles.)
We've had several road trips in temps well over 95f, and I always wait until we're "in the red" to re-fuel. I'm a bit more comforatble with the 2012 Passat TDI, as it appears the fuel gauge is calibrated to show empty when there is still a substantial amount (1-1.5 gallons?) of fuel remaing.
I choose to use OptiLube XPD for every tank. There are others in this "beta" test group, as well.
No one knows how all these theories will play out. Will the use of XPD prevent ALL catastrophic HPFP failures? Will the use of XPD cause premature (whatever that is!) clogging of my DPF? Only time, and lots of miles, will tell.
I drive more, and still manage to worry plenty!!