| Alternative Diesel Fuels (Biodiesel, WVO, SVO, BTL, GTL etc) Discussions about alternative fuels for use in our TDI's. This includes biodiesel WVO (Waste Vegetable Oil), SVO (Straight Vegetable Oil), BTL (Biomass to Liquid), GTL (Gas to Liquids) etc. Please note the Fuel Disclaimer. |
January 27th, 2008, 10:38
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#1
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Veteran Member
Join Date: Oct 2005
Location: Elizabethtown, PA
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Has anyone run B100 in their Cummins Common Rail 03-07 5.9L?
I'm looking to buy an 03-07 ram with the cummins common rail 5.9 not the new 6.7 and was curious how these motors like high blends of Bio mainly b100. Any problems with fuel injectors/ any mods that help while running bio? I know i could go sign up on a dodge forum but I like tdiclub better. Any info would be appreciated.
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January 27th, 2008, 17:41
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#2
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Veteran Member
Join Date: Feb 2007
Location: Vermont
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I run b100 in the summer and up to b50 the rest of the time in my 95 CTD 5.9 which is a second generation motor and minimally computer run unlike your 03. This old truck loves the stuff but I specifically bought a 2nd gen motor because they are supposedly much more amenable to BD. I would try out lower blends initially if you are really interested in using BD.
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2002 Jetta TDI wagon auto w/ frost coolant tank heater and aluminum skidplate. Koni Reds 115k miles Running B100 above 55*F and B30-B50 below. ventectomy, fuel tank valve mod.Wife's car, the workhorse
1995 Dodge 2500 Cummins 5 spd 4wd 285-75-16's, 3rd gen trackbar, psd steering shaft, otherwise stock 177k miles
1982 MB 240D 200+K auto - Daughters DD
1981 MB 240D 122k 4 spd manual. UH OH another Benz! Was my winter project now my ride
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January 28th, 2008, 18:23
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#3
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Veteran Member
Join Date: Dec 1999
Location: Summerville, SC USA
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20% Bio OK
Cummins has approved 20 % BioDiesel for the 03 - 07 5.9 liter engines  . This was posted on their web site some six months ago.
Going beyond this I don't know  .
John C
__________________
Retired from 37 years Diesel development in 2003
2001 Jetta TDI, 126K miles 51.6 MPG
2003 Dodge Ram 2500, Cummins 305 HO, 6-speed 74K - 23 MPG
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January 29th, 2008, 05:25
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#4
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Veteran Member
Join Date: Oct 2005
Location: Elizabethtown, PA
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Thanks for the info.
John-how do you accomplish 23 MPG out of your 03 cummins?
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January 29th, 2008, 13:49
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#5
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Veteran Member
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Dieselsrus - I'd avoid the 03+common rail cummins trucks if you want to run more than b50 on a regular basis. The injection pressures reach such high numbers folks that have tested experienced polymerization or 'flocking' which caused fuel filter clogging in short order (not due to bio's cleaning ability). Something about the extreme pressures changing bio on a molecular level.
That said, 23mpg on the hwy is not hard at all to accomplish with an 03-early 04 305/555 engine cummins, particularly a 2wd 6spd short bed. I have an automatic in mine, 35" tires and 500+ hp to the wheels and I can get 22 empty doing 70 on the hwy.. These were the last of the free breathing high technology engines cummins made..no cat, no egr, no third injection event (04.5+), no dpf, not even a ccv (elephant hose from factory).. Coming from tdi's and e300's, I was surprised - these things will actually go 3-5k miles with the oil still CLEAR on the dipstick.. when I first got the truck I was almost questioning if it burned diesel..lol... Anyway, they stay amazingly soot free in stock form. Did I mention stock sux? 
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'00 Jetta 5spd - rc3+ euro, vnt17, vr6/g60, fmic, dg sigma ss, dg race pipe, TT 2.5" turbo back, dg/amsoil bypass filter, Cat 2 micron POS bubble machine, phatbox 100gb, wet okoles, bilsteins, etc.
'04 Ram w/Cummins -has some stock parts left
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January 29th, 2008, 14:18
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#6
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Veteran Member
Join Date: Dec 1999
Location: Summerville, SC USA
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23 Mpg
What diesel smoker said. Mine is an '03, 305HP/555Lb-Ft HO engine, six speed manual, 2WD, short bed - bone stock with 66K miles on it. I just shift about 2K RPM and don't rush things - driving like the old man I am
The '03 - '04.5 were 4 gram NOX engines, '04 - '07 were 2.5 gram engines, now down to 1 gram in the last incarnation, I believe, with all the aftertreatment, etc.  .
I'll get 23 in mostly rural backroad driving and back and forth to town, 20 at 75 MPH on the interstate, and 13.5 at 68 MPH pulling our 30' fifth wheel trailer. I've gotten 15 - 17 with the trailer on the back roads in Canada. Lifetime average for all driving is 18.8 calculated MPG  .
John C
__________________
Retired from 37 years Diesel development in 2003
2001 Jetta TDI, 126K miles 51.6 MPG
2003 Dodge Ram 2500, Cummins 305 HO, 6-speed 74K - 23 MPG
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January 29th, 2008, 21:16
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#7
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Veteran Member
Join Date: Sep 2006
Location: Newberg Oregon
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My sister has an '06 Dodge Cummins and she ran b99 in it when she first bought it. Within 4000 miles her fuel filter was badly clogged with what looked like butter. This was Sequential Biofuels B99, ASTM-spec, the same stuff that my '06 Jetta ran perfectly on. She has backed down to b20 and had no further problems...the dealership told her that the high pressure of the common-rail system was causing the fuel to "polymerize", and warned her that further b99 fuel issues would not be covered under warranty. She was bummed out because she and I are both gung-ho about biodiesel, and I've got her beat 99 to 20! 
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 06 Jetta DSG pkg 1, biodiesel powered!!
 03 Dodge Caravan, e85 Flexfuel powered!!
 76 Chevy 3/4 ton 4x4, headers, Holley 4bbl, 350 HP, 6 MPG
80% reduction in fossil fuel use since switching to biodiesel and flex fuel!!
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January 31st, 2008, 11:25
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#8
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Veteran Member
Join Date: Oct 2005
Location: Elizabethtown, PA
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Thanks for the informative answer soberups, I knew there would be a guy on here that had one and was interested in bio. My wife and I both drive tdi wagons that we run b99 in the summer and I was thinking about getting a cummins and I really like the 06 bodystyle if I go with a common rail. I would also like the 98 12 valve quad but I was thinking that the 06's would be much safer if we got in an accident with it.
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January 31st, 2008, 15:30
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#9
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Veteran Member
Join Date: Nov 2007
Location: SE Pa
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Really!?
I have a '04 Dodge with the 5.9, and my brother has a '06. We both run B100 in the summer and have not had any problems. Between us, we have about 40K miles on our trucks on B100.
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'04 Jetta TDI on BioD: TDIHeater
'04 Dodge Ram 2500 w/ 5.9L CTD on BioD
 everytime I pass a gas station
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February 1st, 2008, 07:57
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#10
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Veteran Member
Join Date: Feb 2007
Location: Eugene, Oregon
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The only polymerization problems I've seen are '06+ Dodge's. We have many customers running <'05 with no issues. But yes, an '06 and B99 and you'll have to change the fuel filter every couple thousand miles. Same thing is happening in '07 Ford's a think. It's a real bummer and makes you wonder about the future of high bio blends in the next generation of cars as we get into this "highest injection pressure EVER" contest.
You're in the same boat as hundreds of Dodge Sprinter van owners who bought them to run B99 only to find out they have a sensitive fuel filter that clogs above B20. Not polymerzation but higher water content in B99 and funky filters.
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2000 Jetta 5-speed, 57k miles, Panzer skidplate, disabled DRL's, Engine Cover mod, various chimes and useless features turned off, always B20 or B99.
"If you love what you do, you'll never work a day in your life."
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February 1st, 2008, 15:48
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#11
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Veteran Member
Join Date: Nov 2003
Location: Proud to live in America!
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No need to sign up but you're welcome to read the posts. This guy's been running WVO in his HPCR engine and doing OK so far:
http://www.turbodieselregister.com/f...04-05-ctd.html
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February 3rd, 2008, 06:03
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#12
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Veteran Member
Join Date: Feb 2005
Location: Millersville, MD
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The title asks about running B100 - no, I haven't run pure B100 in my Dodge, but I have filled up with about 24 gallons or so of B100 - results in about a B70'ish mix with the fuel already in it. Been running Bio in various blends without issue since 2004. Mostly Soy based bio.
I have tried a few tanks of WVO fuel - again, mixed to about a B50 mix; but I wasn't impressed with the fluid consistency as I poured it into the tank so I didn't use much of it. Concerned for my fuel filter.
One of my major reasons of not running B100 totally was the cost factor. I usually try to keep it around a B20-B30 mix.
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