Hi,
My old thread had become confusing since the car had changed over the years. Now that the car's configuration is "nearly finished"
(are they EVER finished?). I've opted to make a fresh post. I will update this post from time to time to reflect current mods and new photos.
My Jetta's not quite as cool as others; but I'm working on it. I've had a taste of winning the stock class in a VW show. Therefore, my focus is on LOOKING stock, but not being stock. What's the opposite of rice? I guess that's me.
My concept is simple...
"Make it LOOK stock." All of my mods are beneath the skin. A car that looks stock is less likely to be broken into or stolen.
Here's a photo taken at ~275,000-miles:
Pretty plain? Here's the engine bay at ~277,000-miles:
My hideaway communications suite:
This includes a Yaesu Dual-Band
(VHF/UHF) Micro-Transceiver and a Yaesu FT-857D 12-band HF/VHF/UHF All-Mode Transceiver
(both are ham radios). All items are totally invisible after quick and easy stowage.
The real goodies are always out of sight:

Left to Right - HF/VHF duplexer
(for CB/scanner antenna sharing), 100-watt VHF amplifier, the "brain" for the ham radio, a 125-watt stereo amplifier
(for sub only), a voltage inverter, a ground block, a fuse block, and power distribution.
Here are the specs:
Exterior:
Classic Green Pearl
European Spec Headlamps, Hella H4 w/City Lights
OE Factory Fogs
(added)
Various MF/HF/CB/VHF/UHF antennas
(for Comms Suite)
Delphi XM Radio Antenna
Tinted Glass
(35% all around)
1-1/4" Hitch Receiver
(for hitch or cargo/bicyce carriers)
Engine:
1.9 Liter Direct-Injected Turbodiesel
(90 hp TDI AHU)
Rocketchip Programming
Borg-Warner K03/K04 Hybrid Turbo
PowerPlus 502 Injector Nozzles by Fratelli Bosio
PD In-Tank Lift Pump
Fuel Cooler
(4-pass)
Sachs VR6 Clutch
Peloquin Torque Biasing Differential
IDParts.com Custom 2.5" Downpipe
Magnaflow 2.5" Diesel Catalytic Converter
(#93006D)
2.5" Straight-pipe Exhaust
(aka "Mufflerectomy")
Custom Airbox and Intake Tract
Passat PD130 Intake Manifold
Snow Performance Water/Methanol Injection
Communications Suite:
Yaesu FT-90R Dual-Band VHF/UHF Micro-Transceiver
(for APRS)
Yaesu FT-857D 12-Band HF/VHF/UHF Compact All-Mode Transceiver
(100 watt Ham Radio)
Comet HF/VHF Duplexer
(for Antenna Sharing Between CB and scanner)
TrippLite 300 Watt Voltage Inverter
(for charging batteries or extended computer operations)
Yaesu ATAS-120A Active Tuning Antenna System
(7-54 MHz)
Comet VHF/UHF Antenna
Stereo:
Pioneer DEH-6900UB AM/FM/CD/USB/MP3/WMA Head Unit
(w/8GB flash-drive)
Delphi Roady2 XM Radio
Coustic 190A 125 Watt Amplifier
(for SubWoofer)
DEI 10-inch Vented SubWoofer in 0.44 cu/ft Sealed Box
Stock Front/Rear Speakers w/bass blockers for cleaner sound
Suspension:
KONI Coilovers adjusted for 1" drop
SRS Rear Anti-Sway Bar
Eurosport Upper and Lower Stress Bars
14" VW Le Castellet Forged Alloy Wheels w/Yokohama Avid H4 195/60R14
(winter/travel)
14" VW Le Castellet Forged Alloy Wheels w/Falken Azenis RT-615 195/60R14
(three seasons)
14" VW Le Castellet Forged Alloy Wheels w/Kumho V710 225/50R14
(race... yes... I have several sets)
2-degrees of negative camber in front for improved cornering
I don't pretend to have a FAST car. But I think the term,
Surprizingly Quick applies. Here's a dyno plot:
The extra torque does a great job of pulling me out of the turns at autocross events:
VARIOUS VIDEOS OF MY CAR
AUTObiography Feature at VWVortex.
Thanks To:
TDIClub.com
Rocketchip Tuning
Ross-Tech
I think that about covers it...

See my car at
StealthTDI.com for more details and the photos that weren't posted here. Oh, my car still gets about 40-mpg with all the city driving around here. I can get about 55-mpg on the highway if I'm nice... which is quite seldom. My longest tank was 802-miles. My best economy was a no-nonsense 60.5-mpg!
Take Care,
Scott