need4speed
Veteran Member
- Joined
- May 4, 2004
If you recall, back in September, I was having overheat problems with my 2003 Jetta.
(http://forums.tdiclub.com/showthread.php?t=481319 );
After pulling the head, having .003" shaved off, putting it back on, and a few mishaps along the way, (broken exhaust stud, EGR riser bolt, super-loose nozzle on the vacuum pump had to be peened and sealed, broken brake booster line had to be replaced, lost all my ps fluid accidentally, insufficiently torqued glow-plug leaking, trapped air in injectors, dead battery) I finally managed to get it to start and run. I didn't have VCDS to dial-in the IQ, injection timing, or boost. I had to play around with the pump timing by adjusting the wheel about a dozen times by hand, and ended up leaving it quite far advanced, but I got it to fire and run. I'm seeing fuel get to all four injectors. I was kind of shocked that I got it to run, and it's not smoking at all just by dialing it in by hand, without using the computer.
Power feels about the same - runs about the same, maybe a bit more clattery sounding. But it didn't overheat this time, which made me very happy.
Of course, I don't want to sell it now.
(I'll have to see what I can get away with though).
(http://forums.tdiclub.com/showthread.php?t=481319 );
After pulling the head, having .003" shaved off, putting it back on, and a few mishaps along the way, (broken exhaust stud, EGR riser bolt, super-loose nozzle on the vacuum pump had to be peened and sealed, broken brake booster line had to be replaced, lost all my ps fluid accidentally, insufficiently torqued glow-plug leaking, trapped air in injectors, dead battery) I finally managed to get it to start and run. I didn't have VCDS to dial-in the IQ, injection timing, or boost. I had to play around with the pump timing by adjusting the wheel about a dozen times by hand, and ended up leaving it quite far advanced, but I got it to fire and run. I'm seeing fuel get to all four injectors. I was kind of shocked that I got it to run, and it's not smoking at all just by dialing it in by hand, without using the computer.
Power feels about the same - runs about the same, maybe a bit more clattery sounding. But it didn't overheat this time, which made me very happy.
Of course, I don't want to sell it now.
(I'll have to see what I can get away with though).
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