EGR/tuning question

x12gt

Member
Joined
Jan 19, 2017
Location
NC
TDI
2006 Jetta TDI, 2005 Mercedes E320 CDI
In a few days I'm going to go stage 1 through Malone, and my EGR cooler hiss is growing louder and louder everyday, would the Dynamic EGR option which turns down the EGR after warmup fix this or do I need to block it off and completely delete it?
 

narongc73

Veteran Member
Joined
Nov 14, 2005
Location
VA/OH
TDI
2006 Jetta TDI
Get blocking plates and disable egr with the tune. Dynamic egr is for a known good egr.
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
Yeah, if your EGR cooler is leaking at the changeover flap shaft, like they all end up doing on the BRMs, you'll still need a new cooler to accomplish what you stated.

If you are handy, you can remove the cooler, cut the shaft and flapper out of it completely, weld the end holes shut, reinstall it, and continue with your plan of dynamic tune. However, when you do that, you eliminate the full heat exchange ability of the cooler since that flap is no longer present and only half of the actual EGR flow will pass through it (the rest will just bypass). So it sort of diminishes the reason for having that sort of tune anyway.
 

x12gt

Member
Joined
Jan 19, 2017
Location
NC
TDI
2006 Jetta TDI, 2005 Mercedes E320 CDI
I ordered the buzzken delete kit, thanks for the help as always.
 
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