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Old May 5th, 2015, 08:53   #27
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Votblindub's Avatar
Join Date: Dec 2010
Location: NY

UPDATED 9/2019
Bumping thread with my wagon.
Pictures: *reserved*

Year: 2003
Model(with trim): Jetta Wagon GLS
Engine: ALH
Trans(Auto, Manual, Number of gears, overdrive, code): swapped to 6 Speed

Mod list:
Ported Exhaust and Intake Head Runners
Align Bore Camshaft Journals
Install and Size Valve Guides
Reface Valves
3-Face Valve Seat Cut
Lap Valves to Seats
Viton Valve Guide Seals
Reface Valve Stems for Clearance
Re-Face Head Gasket Surface
Dual Valve Spring Set SPR-V2093/4
Dual Valve Spring cup S.S. A850
Nitrided Cam Followers
Frank06 ALH Stage II Camshaft
Nural BHW Pistons 81mm
DLC Piston Rings, 81mm
Drilled out oil coolant galleys
Adjusted oil squirters
Connecting Rod Set (Molnar Rods w/asymetrical thread hardware)
ALH Oil Pan w/modification to fit Main Cap Studs
ALH Three-Hole Head Gasket
Balance Rods & Pistons (to 1/100th of a gram)
Crankshaft Grind .25mm Undersize & Polish
Bore & Hone Block (2.0L) w/Torque Plate
Whitbread Girdle (machine main caps to fit spacers, modify girdle main cap
studs to fit)
Misc Machine work
Phenolic intake manifold spacer
PD150 Intake manifold
Darkside Race pipe
Custom intake piping
PD150 Intake Air Box w/ VR6 MAF
EGR & Cooler delete
CXRacing FMIC & piping
Garrett GTB1756VK Turbo w/Passat exhaust manifold
Kerma TDI turbo oil feed and drain lines
3" Kerma TDI polished stainless exhaust
11mm Injection Pump
Race 520 Nozzles
Kerma TDI coolant hose refresh kit
Large Passat oil cooler
Black Forrest Industries Stage 1 Engine mount
Black Forrest Industries Stage 1 Transmission mount
Stage 1 Dogbone mount
ERF 6 Speed Transmission swap
6 speed shift box w/cables
6 speed axles
Southbend stage 3 endurance clutch
Wavetrac LSD w/ARP hardware
B&M Short Throw shift lever
Aluminum Machined Shifter Bracket bushings
Shift Saver shifter bushings
Powerflex Stage 1 upper strut front bushings
Powerflex Stage 1 rear bushings
Powerflex Stage 1 steering rack bushing
Bilstein PSS9 10 way adjustable coilovers
Semi-solid .:R32 subframe bushings
Stage 1 control arm bushings
Neuspeed 25mm front sway bar w/adjustable endlinks
XB Unibrace
1.8T 6 speed GLI front spindles and hubs
GLI front calipers w/carriers
Red powdercoated rear brake calipers
Zimmerman crossdrilled 312mm front rotors
Zimmerman crossdrilled rear rotors
Pagid front brake pads
Pagid rear brake pads
Stainless braided front and rear brake hoses
Carbon fiber hood (not on yet)
OEM Bora fog lights (not on yet)
OEM Euro light switch
OEM HID headlights w/glass lenses (not on yet)
Twin gauge steering wheel gauge pod
New South Boost Gauge
New South EGT gauge
A-pillar New South Oil Pressure gauge pod
MK4 .:R32 pedals
MK4 .:R32 steering wheel
MK4 .:R32 front black heated leather seats
MK4 .:R32 rear seats
High visibility rear headrests
Machined aluminum oil cap
OldNavy CCV
42DraftDesign oil sensor relocation kit
42DraftDesign stealth catch can (not on yet)
GLI Aluminum interior trim (not on yet)
Custom suede shift boot w/gold stitch
Black Forrest Industries limited edition black suede w/gold insert weighted shift knob (not on yet)
Blue tint blind spot mirrors
Steel Skidplate
ECS stubby antenna
Vagroots front splitter (not on yet)
GLI front lip
TDTuning software - Currently on a 30psi break-in tune
Dieselgeek secondary oil filtration w/AMSOIL filter (not on yet)
OEM fuel cooler (not on yet)

Notes/Other: I could be forgetting something. I'm still going to be adding to it, but this is most of it. I've got some black interior parts that need to go in. I am not 100% on the wheels I will be running on it, so I will probably update that at some point. It will need something on the wider side. I think that nh mike (previous owner) and Frank06 would be proud of this thing.

Sprint 520 Nozzles, 2.5 inch catless mufflerless BuzzKen exhaust, Malone stage 3 chip, 01M, Frostheater Full details
Full details
FB page for wagon lovers I have VAGCOM/VCDS

Last edited by Votblindub; September 17th, 2019 at 08:24. Reason: Updated mod list
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